Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Exhaust Manifold, Front Pipe With TWC and Attachments



Exhaust Manifold, Front Exhaust Pipe With Three Way Catalytic Converter (TWC) And Attachments (Vehicles With Engine Code BDF)







1 Seal
- replace
- 2-piece
- Note installed position
2 Exhaust manifold
- 2-piece
3 25 Nm
- replace
4 23 Nm
5 13 Nm
6 25 Nm
7 Heat shield
8 10 Nm
9 Coolant pipe
- Secured together with heat shield to exhaust manifold
10 Connector
- Terminals are gold-plated
- Black, 6-pin
- For Heated Oxygen Sensor (HO2S) -G39-and Oxygen Sensor (O2S) Heater -Z19-
- Component location: At right vehicle underside
11 Heated Oxygen Sensor (HO2S) -G39- bank 1*, 50 Nm
- Component location: in front catalytic converter
- Only use "G 052 112 A3" to grease thread; do not let "G 052 112 A3" get onto slit of oxygen sensor
- Voltage supply of oxygen sensor heater via Fuel Pump (FP) Relay -J17-
- Check oxygen sensor heater for Oxygen Sensor (O2S) before Three Way Catalytic Converter (TWC)
- Check Oxygen Sensor (O2S) and oxygen sensor control before Three Way Catalytic Converter (TWC)
12 Connector
- Black, 4-pin
- Terminals 3 and 4 gold-plated
- For Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-and Oxygen Sensor (O2S) Heater 1 -Z29-
- Component location: At right vehicle underside
13 Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130- bank 1*, 50 Nm
- Component location: In rear catalytic converter
- Only use "G 052 112 A3" to grease thread; do not let "G 052 112 A3" get onto slit of oxygen sensor
- Voltage supply of oxygen sensor heater via Fuel Pump (FP) Relay -J17-
- Check oxygen sensor heater for Oxygen Sensor (O2S) behind Three Way Catalytic Converter (TWC)
- Check Oxygen Sensor (O2S) and oxygen sensor control behind Three Way Catalytic Converter (TWC)
14 Front exhaust pipe with Three Way Catalytic Converter (TWC)
- Check catalytic converter
15 to front muffler
16 5 Nm
17 Heat shield
- for catalytic converter
18 Mounting clip
- replace
- Slide on to bracket from rear before tightening securing bolt.
19 40 Nm
- replace
20 Seal
- replace
- 2-piece