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Piston: Testing and Inspection



Piston Projection at TDC, Checking

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required





^ VW 382/7 Measuring device





^ VW 385/17 End dimension plate

Test sequence








Piston projection at TDC must be measured when installing new pistons or a short engine. Depending upon piston projection, install the corresponding cylinder head gasket according to following table:





Cylinder head gasket, identification
^ Part No. = black arrow
^ Holes/notches = white arrow

Note: If differing figures are obtained when measuring piston projection, the highest figure should be taken when selecting the gasket.





Piston and cylinder dimensions