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Engine - Eliminate Idle Speed Fluctuations During PDI

83VW02

Applies To Rabbit

CIS


1984
Group


97
Subject

Idle speed boost valve


Part Identifier
Key Points

Re-wire boost valve to insure proper idle speed


C
Number

83-07

October 18, 1983
It is necessary to modify the idle speed boost valve wiring on some 1984 Rabbit CIS models. This will prevent idle speed fluctuations.

This modification must be done before delivery to the customer or at the earliest dealer visit.

The affected vehicles were manufactured from the beginning of 1984 production:

with A/C, up to VIN EV015992 without A/C, up to VIN EV016012

Note Westmoreland personnel may have already modified some of these vehicles.


Parts required:
terminal end P/N 175 972 657 B
terminal housing P/N 175 971 999B
jumper wire P/N 175 971 563F
tie-wrap obtained locally

FIGURE 1 - Idle speed boost valve (removed from vehicle):




Work sequence
- disconnect battery ground (-) strap
- cut brown wire to idle speed boost valve ( black ) 50 mm (2.0 in) from connector boot (Fig. 1)
- crimp terminal to idle speed boost valve wire and insert in plastic housing (Fig... 1)
- tape other end of cut wire to wiring harness

- connect jumper wire to new connector and tie-wrap wire to vacuum hose
- route jumper wire along firewall with engine harness using existing retainers
- connect wire to terminal 15 (+) of ignition coil
- connect battery ground (-) strap
REIMBURSEMENT

REIMBURSEMENT REQUEST FOR COMPLETION MUST BE ENTERED IN ACCORDANCE WITH CAMPAIGN PROCEDURES:

PERFORMANCE WORK T.U. DISPOSITION REIMBURSEMENT
CODE PERFORMED CODE CODE

ZF CHECK WIRING 20 1 1
PREVIOUSLY MODIFIED


ZF MODIFY WIRING 20 1 2

NOTE:
REIMBURSEMENT FOR NECESSARY PARTS IS INCLUDED IN REIMBURSEMENT CODE.

ACCOUNTING INSTRUCTIONS WILL BE PUBLISHED IN THE NEAR FUTURE, BUT THE ABOVE WILL ALLOW YOU TO BE REIMBURSED.

IF YOU HAVE TRIED, PRIOR TO THIS, TO ENTER W/RZF11/ OR W/RZF12/ AND RECEIVED AN ERROR MESSAGE, THIS WAS DUE TO A DELAY IN UPDATING THE FILE. THE UPDATE HAS TAKEN PLACE AND THOSE CODES WILL NOW BE ACCEPTED, PROVIDED THE VIN IS ELIGIBLE FOR THIS ACTION. REGARDS,