Part 3
E351 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: REASSEMBLY; 2013 MY Corolla [07/2012 -]
40. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT
(a) Engage the 1st and 2nd gears simultaneously.
(b) Install a new manual transmission output shaft rear set nut.
Torque : 123 Nm (1254 kgf-cm, 90 ft-lbf)
(c) Using a chisel and a hammer, stake the manual transmission output shaft rear set nut.
(d) Disengage the gears.
41. INSTALL MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY
(a) Apply FIPG to the manual transmission case cover sub-assembly as shown in the installation.
FIPG:
Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
NOTICE:
Install the part within 10 minutes after applying packing material (FIPG).
(b) Install the manual transmission case cover sub-assembly to the manual transaxle case with the 10 bolts.
Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
42. INSTALL DRAIN PLUG SUB-ASSEMBLY
(a) Install the drain plug sub-assembly to the manual transmission case with a new gasket.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
43. INSTALL MANUAL TRANSMISSION FILLER PLUG
(a) Install the manual transmission filler plug to the transaxle case with a new gasket.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
44. INSTALL SHIFT AND SELECT LEVER SHAFT ASSEMBLY
(a) Coat the shift and select lever shaft assembly with gear oil, and install it to the manual transmission case.
45. INSTALL CONTROL SHAFT COVER
(a) Coat the 4 bolts with adhesive. Install a new gasket and the control shaft cover with the bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
46. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY
(a) Install the back-up light switch assembly to the manual transmission case with a new gasket.
Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)
47. INSTALL MANUAL TRANSMISSION BREATHER PLUG
(a) Install the manual transmission breather plug to the manual transmission case.
48. INSTALL SHIFT GATE PIN
(a) Install the shift gate pin to the manual transmission case.
Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
49. INSTALL NO. 1 LOCK BALL ASSEMBLY
(a) Install the No. 1 lock ball assembly to the manual transmission case.
Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
50. INSTALL NO. 2 CLUTCH TUBE BRACKET
(a) Install the No. 2 clutch tube bracket with the bolt.
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
51. INSTALL CONTROL SHIFT LEVER
(a) Install the control shift lever with the shift outer lever lock pin to the shift and select lever shaft.
(b) Install the spring washer with the nut.
Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)
52. INSTALL SELECTING BELLCRANK ASSEMBLY
(a) Coat the 2 bolts with adhesive. Install the selecting bellcrank assembly to the manual transmission case with the bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
53. INSTALL CONTROL CABLE BRACKET
(a) Install the control cable bracket to the manual transaxle case with the 3 bolts.
Torque : 17 Nm (173 kgf-cm, 12 ft-lbf)
54. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Install a new O-ring and the speedometer driven hole cover sub-assembly to the transmission case with the bolt.
Torque : 5.5 Nm (56 kgf-cm, 48 in-lbf)
55. INSTALL CLUTCH RELEASE FORK BOOT
(a) Install the clutch release fork boot to the manual transaxle case.
56. INSTALL RELEASE FORK SUPPORT
(a) Using a deep socket wrench, install the release fork support to the manual transaxle case.
Torque : 47 Nm (480 kgf-cm, 36 ft-lbf)
57. INSTALL CLUTCH RELEASE BEARING ASSEMBLY
(a) Coat the clutch release bearing assembly with release hub grease, and install it to the clutch release fork sub-assembly.
Sealant:
Toyota Genuine Release Hub Grease or equivalent
(b) Apply clutch spline grease to the input shaft spline.
58. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
(a) Install the clutch release fork sub-assembly to the input shaft.
