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Part 2





E351 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: REASSEMBLY; 2013 MY Corolla [07/2012 -]





20. INSTALL NO. 1 GEAR SHIFT FORK

(a) Apply gear oil to each sliding part of the No. 1 gear shift fork, and install it to the output shaft assembly.





21. INSTALL NO. 2 GEAR SHIFT FORK SHAFT

(a) Install the No. 1 gear shift head to the No. 2 gear shift fork shaft.





(b) Apply gear oil to each sliding part of the No. 2 gear shift fork shaft, and install it to the manual transaxle case.

(c) Install the shift fork set bolt and shift head set bolt to the No. 1 gear shift head.





Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)

22. INSTALL REVERSE SHIFT FORK ROLLER

(a) Using a magnetic pick-up tool, install the reverse shift fork roller to the reverse shift fork.





23. INSTALL NO. 1 GEAR SHIFT FORK SHAFT

(a) Using a brass bar and a hammer, install the shift fork shaft snap ring to the No. 1 shift fork shaft.





(b) Install the No. 1 gear shift fork shaft to the manual transaxle case.





(c) Install the shift fork set bolt to the No. 1 gear shift fork.





Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)

24. INSTALL REVERSE SHIFT ARM BRACKET ASSEMBLY

(a) Install the reverse shift arm bracket assembly to the manual transaxle case with the 2 bolts.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

25. INSTALL REVERSE IDLER GEAR SUB-ASSEMBLY

(a) Coat the reverse idler gear and reverse idler thrust washer with MP grease, and install them to the reverse idler gear shaft.





(b) Install the reverse idler gear to the manual transaxle case.





HINT
Align the mark of the reverse idler gear shaft with the bolt hole.

26. INSTALL TRANSMISSION MAGNET

(a) Clean the transmission magnet and install it to the manual transaxle case.





27. INSTALL NO. 1 OIL RECEIVER PIPE

(a) Install the No. 1 oil receiver pipe to the manual transmission case with the bolt.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

NOTICE:
Do not damage the pipe.

28. INSTALL NO. 2 OIL RECEIVER PIPE

(a) Install the No. 2 oil receiver pipe to the manual transmission case with the bolt.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

NOTICE:
Do not damage the pipe.

29. INSTALL REVERSE RESTRICT PIN ASSEMBLY

(a) Install the transmission oil baffle and reverse restrict pin with the bolt.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

(b) Using a pin punch (dia 5 mm), install the slotted pin to the reverse restrict pin assembly.





Clearance A:

12.5 to 13.5 mm (0.492 to 0.531 in.)

(c) Coat the reverse restrict pin plug with adhesive. Using a hexagon wrench (6 mm), install the manual transmission case.





Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

30. INSTALL MANUAL TRANSMISSION CASE

(a) Apply a bead of FIPG to the manual transmission case as shown in the illustration.





HINT
Install the manual transmission case within 10 minutes after applying FIPG.

(b) Install the manual transmission case to the manual transaxle case with the 14 bolts.





Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

(c) Coat the 3 bolts with adhesive.





Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the 3 bolts to the manual transaxle case.

Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

31. INSTALL REVERSE IDLER GEAR SHAFT BOLT

(a) Coat the bolt with adhesive. Install a new gasket to the manual transmission case with the bolt.





Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

32. INSTALL SHIFT FORK SHAFT SNAP RING

(a) Using a brass bar and a hammer, install the shift fork shaft snap ring to the No. 1 gear shift fork shaft.





(b) Using a brass bar and a hammer, install the shift fork shaft snap ring to the No. 2 gear shift fork shaft.





33. INSTALL INPUT SHAFT REAR BEARING SHAFT SNAP RING

(a) Using a snap ring expander, install the input shaft rear bearing shaft snap ring.





34. INSTALL OUTPUT SHAFT REAR BEARING SHIM

(a) Install the output shaft rear bearing shim to the output shaft.





35. INSTALL REAR BEARING RETAINER

(a) Coat the 7 screws with adhesive.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent





(b) Using a "TORX" socket wrench (T45), install the rear bearing retainer to the manual transmission case with the 7 screws.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

36. INSTALL 5TH DRIVEN GEAR

(a) Using SST, install the 5th driven gear to the output shaft.





SST : 09309-12020

37. INSTALL 5TH GEAR NEEDLE ROLLER BEARING

(a) Coat the 5th gear needle roller bearing with gear oil and install it to the input shaft.





38. INSTALL 5TH GEAR

(a) Coat the 5th gear with gear oil and install it to the input shaft.





39. INSTALL NO. 3 TRANSMISSION CLUTCH HUB

(a) Using SST, install the No. 3 transmission clutch hub to the input shaft.





SST : 09950-30012

09951-03010

09953-03010

09954-03010

NOTICE:
Align the projection of the synchronizer ring with the hole in the 5th gear.

(b) Install the No. 3 transmission hub sleeve and No. 3 gear shift fork to the No. 3 transmission clutch hub.





(c) Coat the shift fork set bolt with adhesive and install it to the No. 3 gear shift fork.





Torque : 24 Nm (245 kgf-cm, 18 ft-lbf)

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(d) Select a snap ring that will allow minimal axial play. Using a brass bar and a hammer, install the shaft snap ring.





Clearance:

0.1 mm (0.00394 in.) or less

Snap Ring: