Part 2
E351 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: DISASSEMBLY; 2013 MY Corolla [07/2012 -]
21. REMOVE NO. 3 TRANSMISSION CLUTCH HUB
(a) Using 2 screwdrivers and a hammer, remove the transmission clutch hub No. 3 shaft snap ring from the input shaft.
HINT
Use a piece of cloth to keep the snap ring from flying.
(b) Remove the shift fork set bolt from the No. 3 gear shift fork.
(c) Using SST, remove the No. 3 transmission clutch hub and No. 3 gear shift fork from the input shaft.
SST : 09950-30012
09951-03010
09953-03010
09954-03010
SST : 09950-50013
09957-04010
SST : 09950-60010
09951-00280
22. REMOVE 5TH GEAR
(a) Remove the 5th gear from the input shaft.
23. REMOVE 5TH GEAR NEEDLE ROLLER BEARING
(a) Remove the 5th gear needle roller bearing from the input shaft.
24. REMOVE 5TH DRIVEN GEAR
(a) Using SST, remove the 5th driven gear from the output shaft.
SST : 09950-30012
09951-03010
09953-03010
09954-03010
09957-04010
SST : 09950-60010
09951-00180
09955-03011
SST : 09950-50013
25. REMOVE REAR BEARING RETAINER
(a) Using a "TORX" socket wrench (T45), remove the 7 "TORX" screws and rear bearing retainer from the manual transmission case.
26. REMOVE OUTPUT SHAFT REAR BEARING SHIM
(a) Remove the output shaft rear bearing shim from the output shaft.
27. REMOVE INPUT SHAFT REAR BEARING SHAFT SNAP RING
(a) Using a snap ring expander, remove the input shaft rear bearing shaft snap ring from the input shaft.
28. REMOVE SHIFT FORK SHAFT SNAP RING
(a) Using 2 screwdrivers and a hammer, remove the shift fork shaft snap ring from the No. 1 gear shift fork shaft.
HINT
Use a piece of cloth to keep the snap ring from flying.
(b) Using 2 screwdrivers and a hammer, remove the shift fork shaft snap ring from the No. 2 gear shift fork shaft.
HINT
Use a piece of cloth to keep the snap ring from flying.
29. REMOVE REVERSE IDLER GEAR SHAFT BOLT
(a) Remove the reverse idler gear shaft bolt and gasket.
30. REMOVE MANUAL TRANSMISSION CASE
(a) Remove the 3 bolts from the manual transaxle case.
(b) Remove the 14 bolts from the manual transmission case.
(c) Using a plastic hammer, carefully tap the manual transmission case to remove it.
31. REMOVE REVERSE RESTRICT PIN ASSEMBLY
(a) Using a hexagon wrench (6 mm), remove the reverse restrict pin plug from the manual transmission case.
(b) Using a pin punch (dia 5 mm) and hammer, remove the slotted pin.
(c) Remove the bolt, transmission oil baffle and reverse restrict pin assembly.
32. REMOVE NO. 2 OIL RECEIVER PIPE
(a) Remove the bolt and No. 2 oil receiver pipe from the manual transmission case.
NOTICE:
Do not damage the pipe.
33. REMOVE NO. 1 OIL RECEIVER PIPE
(a) Remove the bolt and No. 1 oil receiver pipe from the manual transmission case.
NOTICE:
Do not damage the pipe.
34. REMOVE TRANSMISSION MAGNET
(a) Remove the transmission magnet from the manual transaxle case.
35. REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY
(a) Remove the reverse idler gear sub-assembly from the manual transaxle case.
(b) Remove the reverse gear and reverse idler thrust washer from the reverse idler gear shaft.
36. REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY
(a) Remove the 2 bolts and reverse shift arm bracket assembly from the manual transaxle case.
37. REMOVE NO. 1 GEAR SHIFT FORK SHAFT
(a) Remove the shift fork set bolt from the No. 1 gear shift fork.
(b) Pull out the No. 1 gear shift fork shaft while pulling up the No. 3 gear shift fork shaft.
(c) Using 2 screwdrivers and a hammer, remove the shift fork shaft snap ring from the No. 1 gear shift fork shaft.
HINT
Use a piece of cloth to keep the snap ring from flying.
38. REMOVE REVERSE SHIFT FORK ROLLER
(a) Using a magnetic pick-up tool, remove the reverse shift fork roller from the reverse shift fork.
39. REMOVE NO. 2 GEAR SHIFT FORK SHAFT
(a) Remove the shift fork set bolt and shift head set bolt from the No. 2 gear shift fork and No. 1 gear shift head.
(b) Remove the No. 2 gear shift fork shaft and No. 1 gear shift head from the manual transaxle case.