Part 7
U250E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY; 2013 MY Corolla [07/2012 -]
90. INSTALL NO. 1 GOVERNOR APPLY GASKET
(a) Coat a new No. 1 governor apply gasket with ATF, and install it to the transaxle case.
NOTICE:
Do not damage the lip portion of the No. 1 governor apply gasket when inserting the gasket to the case. Apply sufficient ATF to the gasket prior to installation. Be sure to install the parts in the correct direction.
91. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Check the manual valve lever position. Install the valve body to the transaxle case with the 17 bolts.
Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)
Bolt length:
Bolt A
25 mm (0.984 in.)
Bolt B
57 mm (2.244 in.)
Bolt C
41 mm (1.614 in.)
NOTICE:
* Push the valve body against the accumulator piston spring and the check ball body to install it.
* When installing the valve body to the transaxle case, do not hold the solenoids.
* Temporarily tighten the bolts marked by (1) in the illustration first because they are positioning bolts.
92. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the oil strainer.
NOTICE:
Install the O-ring carefully to avoid twists or pinches. Apply sufficient ATF to the O-ring prior to installation.
(b) Install the oil strainer to the valve body with the 3 bolts.
Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)
NOTICE:
Apply ATF to the bolts prior to installation.
93. INSTALL TRANSMISSION WIRE
(a) Coat a new O-ring with ATF, and install it to the transmission wire.
NOTICE:
Install the O-ring carefully to avoid twists or pinches. Apply enough ATF to the O-ring prior to installation.
(b) Install the transmission wire retaining bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
94. CONNECT TRANSMISSION WIRE
(a) Coat the ATF temperature sensor O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque : 6.6 Nm (67 kgf-cm, 58 in-lbf)
(c) Connect the 7 solenoid connectors.
NOTICE:
* Connect the connectors to A, B, C, D, E, F and G, starting with shorter connectors first.
* Apply ATF to the bolt prior to installation.
95. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
(a) Install the 2 magnets to the oil pan.
(b) Apply seal packing or equivalent to the 18 bolts.
Seal packing:
Toyota Genuine Seal Packing 1344, Three Bond 1344 or Equivalent
NOTICE:
* Apply seal packing to new bolts and tighten them within 10 minutes of application.
* Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.
(c) Install a new oil pan gasket and the oil pan to the transaxle case with the 18 bolts.
Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)
NOTICE:
* Apply seal packing to new bolts and tighten them within 10 minutes of application.
* Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.
(d) Install a new gasket to the drain plug.
(e) Install the drain plug.
Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)
96. INSTALL NO. 1 TRANSAXLE CASE PLUG
(a) Coat 4 new O-rings with ATF, and install them to the 4 No. 1 transaxle case plugs.
(b) Install the 4 No. 1 transaxle case plugs to the transaxle case.
Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)
97. INSTALL SPEED SENSOR
(a) Coat 2 new O-rings with ATF, and install them to the 2 speed sensors.
(b) Apply adhesive to the bolts threads.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent
(c) Install the 2 speed sensors to the transaxle case with the 2 bolts.
Bolt A - Torque : 8.8 Nm (90 kgf-cm, 78 in-lbf)
Bolt B - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
98. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)
(a) Coat a new O-ring with ATF, and install it to the union.
(b) Install the union to the transaxle case.
Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)
99. INSTALL OIL COOLER TUBE ELBOW (INLET OIL COOLER ELBOW)
(a) Coat a new O-ring with ATF, and install it to the elbow.
(b) Install the elbow to the transaxle case.
Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)
100. INSTALL NO. 2 BREATHER PLUG
(a) Coat a new O-ring with ATF.
(b) Install the hose and the O-ring to the breather plug.
(c) Install the No. 2 breather plug hose to the transaxle case.
101. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(a) Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.
(b) Install a new nut stopper and nut.
Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)
(c) Temporarily install the control shaft lever.
(d) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.
(e) Remove the control shaft lever.
(f) Align the groove with the neutral basic line.
(g) Hold the switch in that position and tighten the 2 bolts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(h) Using a screwdriver, stake the nut with the nut stopper.
(i) Install the control shaft lever, washer and nut.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
