Part 3
C59 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: REASSEMBLY; 2013 MY Corolla [07/2012 -]
40. INSTALL NO. 3 GEAR SHIFT FORK
(a) Coat the No. 3 transmission clutch hub sleeve with gear oil and install it together with the No. 3 gear shift fork onto the No. 3 transmission clutch hub.
HINT
Set the No. 3 transmission clutch hub in the correct direction.
(b) Coat the gear shift fork lock bolt with sealant and install it onto the No. 3 gear shift fork.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
41. INSTALL MANUAL TRANSMISSION OUTPUT SHAFT REAR SET NUT
(a) Engage 2 gears simultaneously to lock the transmission.
(b) Install a new manual transmission output shaft rear set nut.
Torque : 118 Nm (1200 kgf-cm, 87 ft-lbf)
(c) Using a chisel and a hammer, stake the manual transmission output shaft rear set nut.
(d) Disengage the 2 gears.
42. INSTALL MANUAL TRANSMISSION CASE COVER SUB-ASSEMBLY
(a) Apply FIPG to the manual transmission case cover sub-assembly as shown in the illustration.
FIPG:
Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
NOTICE:
Assemble the parts within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.
(b) Install the manual transmission case cover sub-assembly onto the manual transmission case with the 9 bolts.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
43. INSTALL SHIFT AND SELECT LEVER SHAFT ASSEMBLY
(a) Coat the shift and select lever shaft assembly with gear oil and install it onto the transmission case.
44. INSTALL CONTROL SHAFT COVER OIL SEAL
(a) Using SST and a hammer, install a new control shaft cover oil seal onto the control shaft cover.
SST : 09950-60010
09951-00280
SST : 09950-70010
09951-07150
Driven in depth:
0.2 to 1.2 mm (0.00787 to 0.0472 in.)
(b) Coat the control shaft cover oil seal with MP grease.
45. INSTALL CONTROL SHAFT COVER
(a) Coat the threads of the 4 bolts with sealant. Install a new gasket and the control shaft cover onto the manual transmission case with the 4 bolts.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Torque : 20 Nm (200 kgf-cm, 14 ft-lbf)
NOTICE:
Set the claws of the shift interlock plate into the shift head part of the gear shift fork shaft securely.
46. INSTALL SHIFT GUIDE PIN
(a) Coat the threads of the shift guide pin with sealant.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
(b) Install the washer and shift guide pin.
Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
47. INSTALL NO. 1 LOCK BALL ASSEMBLY
(a) Coat the threads of the No. 1 lock ball assembly with sealant and install it onto the manual transmission case.
Sealant:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
Torque : 29 Nm (300 kgf-cm, 22 ft-lbf)
48. INSTALL SHIFT LEVER DAMPER
(a) Install the dust boot onto the control shaft cover.
(b) Install the shift lever damper with the lock pin onto the shift and select lever shaft assembly.
(c) Install the washer with the nut.
Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)
49. INSTALL FLOOR SHIFT CONTROL SHIFT LEVER
(a) Install the dust boot onto the shift and select lever shaft oil seal.
(b) Install the floor shift control shift lever with the lock pin onto the shift and select lever shaft assembly.
(c) Install the washer with the nut.
Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)
50. INSTALL SELECTING BELLCRANK ASSEMBLY
(a) Install the selecting bellcrank assembly together with the control bellcrank dust cover onto the manual transmission case with the 2 bolts and nut.
Torque : 25 Nm (250 kgf-cm, 18 ft-lbf) for bolt
Torque : 12 Nm (120 kgf-cm, 9 ft-lbf) for nut
NOTICE:
Apply MP grease to the inside surface of the control shift lever bush.
51. INSTALL BACK-UP LIGHT SWITCH ASSEMBLY
(a) Using SST, install the back-up light switch assembly onto the manual transmission case with a new gasket.
SST : 09817-16011
Torque : 40 Nm (410 kgf-cm, 30 ft-lbf)
(b) Install the back-up light switch wire harness into the 2 clamps.
52. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY
(a) Install a new O-ring onto the speedometer driven hole cover sub-assembly.
(b) Install the speedometer driven hole cover sub-assembly onto the manual transaxle case with the bolt.
Torque : 11 Nm (115 kgf-cm, 8 ft-lbf)
53. INSTALL MANUAL TRANSMISSION FILLER PLUG
(a) Install the manual transmission filler plug onto the manual transmission case with a new gasket.
Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)
54. INSTALL DRAIN PLUG SUB-ASSEMBLY
(a) Install the drain plug onto the manual transmission case with a new gasket.
Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)