Part 2

C59 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE UNIT: DISASSEMBLY; 2013 MY Corolla [07/2012 -]





20. REMOVE 5TH GEAR NEEDLE ROLLER BEARING

(a) Remove the 5th gear needle roller bearing and 5th gear bearing spacer from the input shaft.





21. REMOVE 5TH DRIVEN GEAR

(a) Using SST, remove the 5th driven gear from the output shaft.





SST : 09950-30012

09951-03010

09953-03010

09954-03010

09955-03021

SST : 09950-60010

09951-00180

09952-06010

22. REMOVE REAR BEARING RETAINER

(a) Remove the 5 bolts and rear bearing retainer from the manual transmission case.





23. REMOVE OUTPUT SHAFT REAR BEARING HOLE SNAP RING

(a) Using a snap ring expander, remove the output shaft rear bearing hole snap ring from the output shaft.





24. REMOVE INPUT SHAFT REAR BEARING HOLE SNAP RING

(a) Using a snap ring expander, remove the input shaft rear bearing hole snap ring from the input shaft.





25. REMOVE REVERSE IDLER GEAR SHAFT BOLT

(a) Remove the reverse idler gear shaft bolt and gasket from the manual transmission case.





26. REMOVE SHIFT FORK SHAFT SNAP RING

(a) Using 2 screwdrivers and a hammer, tap out the snap ring from the No. 2 gear shift fork shaft.





HINT
Use a piece of cloth to keep the snap ring from flying off.

27. REMOVE SHIFT DETENT BALL

(a) Using a hexagon wrench, remove the 2 shift detent ball plugs from the manual transmission case.





(b) Using a magnetic pick-up tool, remove the 2 shift spring seats, 2 shift detent ball springs, and 2 shift detent balls from the manual transmission case.





(c) Using a hexagon wrench, remove the shift detent ball plug from the transaxle case.





(d) Using a magnetic pick-up tool, remove the seat, spring and ball from the transaxle case.





28. REMOVE NO. 2 LOCK BALL ASSEMBLY

(a) Using a hexagon wrench, remove the No. 2 lock ball assembly from the manual transmission case.





29. REMOVE MANUAL TRANSMISSION CASE

(a) Remove the 3 bolts from the transaxle case.





(b) Remove the 13 bolts from the manual transmission case.





(c) Using a brass bar and a hammer, carefully tap the projections of the manual transmission case to remove the transmission case from the transaxle case.





NOTICE:
Do not damage the manual transmission case or transaxle case.

30. REMOVE REVERSE IDLER GEAR SUB-ASSEMBLY

(a) Remove the reverse idler gear sub-assembly, thrust washer, and reverse idler gear shaft from the transaxle case.





31. REMOVE REVERSE SHIFT ARM BRACKET ASSEMBLY

(a) Remove the 2 bolts and reverse shift arm bracket assembly from the transaxle case.





32. REMOVE NO. 2 GEAR SHIFT FORK SHAFT

(a) Remove the 2 bolts from the No. 2 gear shift fork and No. 1 gear shift head.





(b) Remove the No. 2 gear shift fork shaft and No. 1 gear shift head from the transaxle case.





33. REMOVE NO. 1 GEAR SHIFT FORK SHAFT

(a) Using 2 screwdrivers and a hammer, tap out the snap ring.





HINT
Use a piece of cloth to keep the snap ring from flying off.

(b) Remove the shift fork set bolt and No. 1 gear shift fork shaft from the No. 1 gear shift fork.





(c) Remove the No. 1 gear shift fork.





34. REMOVE NO. 3 GEAR SHIFT FORK SHAFT

(a) Using 2 screwdrivers and a hammer, tap out the snap ring from the No. 3 gear shift fork shaft.





HINT
Use a piece of cloth to keep the snap ring from flying off.

(b) Remove the No. 3 gear shift fork shaft together with the reverse shift fork and No. 2 gear shift fork from the manual transaxle case.





(c) Using a magnetic pick-up tool, remove the 2 reverse shift fork balls from the reverse shift fork.





(d) Using 2 screwdrivers and a hammer, tap the snap ring out of the No. 3 shift fork shaft.





HINT
Use a piece of cloth to keep the snap ring from flying off.

(e) Remove the reverse shift fork from the No. 3 gear shift fork shaft.

35. REMOVE INPUT SHAFT ASSEMBLY

(a) Remove the input shaft assembly and output shaft assembly from the transaxle case.





36. REMOVE DIFFERENTIAL CASE ASSEMBLY

(a) Remove the differential case assembly from the transaxle case.





37. REMOVE MANUAL TRANSAXLE CASE RECEIVER

(a) Remove the bolt and manual transaxle case receiver from the transaxle case.





38. REMOVE REVERSE RESTRICT PIN ASSEMBLY

(a) Using a hexagon wrench, remove the reverse restrict pin assembly from the manual transmission case.





(b) Using a pin punch (dia5 mm) and a hammer, drive out the slotted spring pin and remove the reverse restrict pin assembly from the manual transmission case.





39. REMOVE NO. 1 OIL RECEIVER PIPE

(a) Remove the bolt and No. 1 oil receiver pipe from the manual transmission case.





NOTICE:
Do not damage the No. 1 oil receiver pipe.