Part 2
U341E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY; 2013 MY Corolla [07/2012 -]
15. INSTALL COUNTER DRIVEN GEAR
(a) Install the counter driven gear and drive pinion thrust bearing LH to the transaxle case.
16. INSTALL PARKING LOCK PAWL
(a) Coat the parking lock pawl shaft with ATF.
(b) Install the parking lock pawl, parking lock pawl shaft torsion spring and parking lock pawl shaft to the transaxle case.
NOTICE:
Check that the parking lock pawl moves smoothly.
17. INSTALL MANUAL VALVE LEVER SHAFT
(a) Install the manual valve lever shaft to the transaxle case.
NOTICE:
Do not damage the oil seal lip.
18. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
(a) Install the parking lock rod to the manual valve lever.
19. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY
(a) Coat the manual valve lever sub-assembly with ATF.
(b) Install the manual valve lever and a new manual valve lever spacer to the manual valve lever shaft.
(c) Using a pin punch and hammer, drive in the pin.
(d) Turn the spacer and lever shaft to align the small hole for locating the staking position mark on the lever shaft.
(e) Using a pin punch, stake the spacer through the small hole.
(f) Check that the spacer does not turn.
20. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING
(a) Install the manual valve lever shaft retainer spring to the manual valve lever shaft.
21. INSTALL PARKING LOCK PAWL BRACKET
(a) Install the parking lock pawl bracket, parking lock rod and cam guide sleeve to the transaxle case with the 3 bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
22. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON O-RING
(a) Coat 2 new No. 2 1st and reverse brake piston O-rings with ATF, and install them to the No. 2 1st and reverse brake piston.
23. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON
(a) Coat the No. 2 1st and reverse brake piston with ATF, and install it to the transaxle case.
NOTICE:
Do not damage the O-ring.
24. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Install the 1st and reverse brake return spring sub-assembly to the transaxle case.
(b) Using SST, a press and a screwdriver, install the snap ring.
SST : 09387-00070
25. INSTALL COUNTER DRIVE GEAR
(a) Using SST and a press, install the counter drive gear to the transaxle case.
SST : 09223-15030
SST : 09527-17011
SST : 09950-60010
09951-00650
SST : 09950-70010
09951-07150
26. INSTALL PLANETARY GEAR ASSEMBLY
(a) Using SST and a press, install the planetary gear assembly to the transaxle case.
SST : 09950-60010
09951-00480
SST : 09223-15030
SST : 09527-17011
SST : 09950-70010
09951-07150
27. INSTALL COUNTER DRIVE GEAR NUT
(a) Secure the counter driven gear with the parking lock pawl.
(b) Using SST, install a new lock washer and nut.
SST : 09387-00121
Torque : 280 Nm (2855 kgf-cm, 207 ft-lbf)
(c) Using SST and a small torque wrench, measure the rotating torque while turning the counter drive gear at 60 turns per minute.
SST : 09387-00121
Rotating torque:
0.20 to 0.49 N*m (2.0 to 5.0 kgf*cm, 1.8 to 4.3 in.*lbf)
(d) Using SST and a hammer, stake the lock nut washer.
SST : 09930-00010
28. INSTALL 1ST AND REVERSE BRAKE DISC
(a) Install the 4 plates, 4 discs and flange to the transaxle case.
(b) Using a screwdriver, install the snap ring.
29. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE
(a) Using SST and a dial indicator, measure the 1st and reverse brake clearance while pressing the discs and plates from the rear side.
SST : 09350-36010
09350-06110
Pack clearance:
0.81 to 1.20 mm (0.0318 to 0.0472 in.)
NOTICE:
If the clearance is not within the specified range, select a new brake flange.
HINT
There are 4 different thicknesses of flanges available.
Flange Thickness:
(b) Check that the 1st and reverse brake piston moves when compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) is applied to the oil hole.