Installation (from 07/2011)
WINDOW / GLASS: BACK DOOR GLASS (for Hatchback): INSTALLATION
1. CLEAN BACK DOOR GLASS
(a) Using a scraper, remove the adhesive sticking to the back door glass.
NOTICE:
Be careful not to damage the back door glass.
(b) Clean the outer edge of the back door glass with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Even if using a new glass, clean the glass with non-residue solvent.
2. INSTALL BACK WINDOW GLASS CLIP RH
(a) Apply Primer G to the installation part of the back window glass clip.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
(b) Install a new clip onto the glass, as shown in the illustration.
Text in Illustration
3. INSTALL BACK WINDOW GLASS CLIP LH
(a) Apply Primer G to the installation part of the back window glass clip.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
(b) Install a new clip onto the glass, as shown in the illustration.
Text in Illustration
4. INSTALL BACK WINDOW GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of adhesive dam with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
(b) Install a new adhesive dam onto the back door glass, as shown in the illustration.
Text in Illustration
5. INSTALL BACK DOOR GLASS
(a) Clean and shape the contact surface of the vehicle body.
Text in Illustration
(1) Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
HINT
Leave as much adhesive on the vehicle body as possible.
(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.
(b) Position the back door glass.
Text in Illustration
(1) Using suction cups, place the back door glass in the correct position.
(2) Align the matchmarks on the back door glass and vehicle body.
(3) Remove the back door glass.
(c) Using a brush, coat the installation surface on the vehicle body with Primer M.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
(d) Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.
Text in Illustration
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.
(e) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
Text in Illustration
HINT
After cutting off the tip, use all adhesive within the time limit described in the table below.
Usage Time Frame:
(2) Load the sealer gun with a cartridge.
(f) Apply adhesive to the back door glass, as shown in the illustration.
Text in Illustration
(g) Install the back door glass.
(1) Using suction cups, position the back door glass so that the matchmarks are aligned, and press it in gently along the rim.
Text in Illustration
(2) Lightly press the front surface of the back door glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lb) or more.
(3) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
Text in Illustration
HINT
Apply adhesive onto the windshield glass rim.
(4) Hold the back door glass using protective tape until applied adhesive hardens.
NOTICE:
Do not drive the vehicle within the time limits described in the table below.
Minimum time:
(h) Connect the 2 connectors.
HINT
If the vehicle is equipped with rear window defogger, connect the connector.
6. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
7. INSTALL BACK DOOR PANEL NO. 2 PROTECTOR Reassembly (from 07/2011)
8. INSTALL BACK DOOR PANEL NO. 1 PROTECTOR
HINT
Use the same procedure as for the No. 2 side.
9. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper) Installation (from 07/2011)
10. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper) Installation (from 07/2011)
11. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) Installation (from 07/2011)
12. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper) Installation (from 07/2011)
13. INSTALL BACK DOOR TRIM BOARD Reassembly (from 07/2011)
14. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)
Installation (from 07/2011)