Reassembly (from 07/2011)

C50 MANUAL TRANSMISSION / TRANSAXLE: SHIFT AND SELECT LEVER SHAFT (for Hatchback): REASSEMBLY

1. INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING

(a) Coat the shift and select lever shaft with MP grease, and install a snap ring onto the shift and select lever shaft using a brass bar and a hammer.





2. INSTALL SELECT INNER LEVER





(a) Coat the No. 1 select spring seat with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the No. 1 select spring seat, compression spring, select inner lever, and slotted spring pin onto the shift and select lever shaft.

Standard drive in depth:

3.0 to 4.0 mm (0.118 to 0.157 in)

NOTICE:
Do not install the No. 1 select spring seat in the wrong direction.

3. INSTALL NO. 1 SHIFT LEVER INNER





(a) Coat the shift inter lock plate and No. 1 shift lever inner with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the shift inter lock plate, No. 1 shift lever inner, and slotted spring pin onto the shift and select lever shaft.

Standard drive in depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

4. INSTALL NO. 2 SHIFT LEVER INNER





(a) Coat the No. 2 shift lever inner with MP grease.

(b) Using a pin punch (dia5 mm) and a hammer, install the No. 2 shift lever inner and slotted spring pin onto the shift and select lever shaft.

Standard drive in depth:

1.0 to 2.0 mm (0.0394 to 0.0787 in.)

5. INSTALL NO. 2 SELECT SPRING SEAT





(a) Coat the No. 2 select spring seat with MP grease.

(b) Install the No. 2 select spring seat and compression spring. Using pliers, install a new E-ring onto the shift and select lever shaft.