Installation (from 07/2011)
1NZ-FE FUEL: FUEL TANK (for Hatchback): INSTALLATION
1. INSTALL BREATHER TUBE CLAMP
(a) Engage the claw and pipe clamp and install the breather tube clamp.
2. INSTALL FUEL TANK FILLER PIPE PROTECTOR
(a) Engage the 2 claws and install the fuel tank filler pipe protector.
(b) Engage the 2 claws and install the No. 2 fuel tube support protector.
(c) Install the clip to the fuel tank filler pipe protector.
3. INSTALL FUEL TANK VENT HOSE
(a) Install the fuel tank vent hose sub-assembly onto the fuel tank assembly.
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube onto the fuel tank assembly.
5. INSTALL FUEL TANK ASSEMBLY
(a) Clean and degrease the bolt holes.
(b) Using an engine lifter, set the fuel tank assembly in the installation position.
(c) Install the fuel tank assembly with new 4 bolts.
Torque : 14 Nm (146 kgf-cm, 11 ft-lbf)
(d) Install the parking brake cable with the bolt.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(e) Engage the claw and install the fuel tank filler pipe.
(f) Install the bolt.
Torque : 34 Nm (347 kgf-cm, 25 ft-lbf)
6. CONNECT FUEL TANK VENT HOSE
(a) Connect the fuel tank vent hose and lock it by pushing in the retainer.
Text in Illustration
NOTICE:
* Check that there are no scratches or foreign objects on the connecting part.
* Check that the fuel tank vent hose is inserted securely.
* After installing the retainer, check that the fuel tank vent hose is securely connected by pulling on it.
HINT
* Insert the inlet tube until a "click" sound is heard.
* The quick connector cannot be locked when the tube is not inserted securely.
7. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube sub-assembly and lock it by pushing in the retainer.
NOTICE:
* Check that there are no scratches or foreign objects on the connecting part.
* Check that the fuel tank main tube is inserted securely.
* After installing the checker, check that the fuel tank main tube is securely connected by pulling on it.
(b) After connecting the fuel tube connector, pull on the fuel tube connector and the pipe to make sure they are firmly connected.
8. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY
(a) Install the fuel tank cover vent case sub-assembly with the bolt and clip.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
9. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR
(a) Install the front No. 4 floor heat insulator with the 2 nuts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
10. INSTALL EXHAUST PIPE GASKET Installation (from 07/2011)
11. INSTALL NO. 2 EXHAUST PIPE GASKET Installation (from 07/2011)
12. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation (from 07/2011)
13. INSTALL FRONT FLOOR CENTER BRACE Installation (from 07/2011)
14. INSTALL REAR CONSOLE BOX ASSEMBLY
Installation (from 07/2011)
15. ADD FUEL
16. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
Installation (from 07/2011)