Removal (from 07/2011)

1NZ-FE COOLING: RADIATOR (for Hatchback): REMOVAL

CAUTION:
Be sure that the ignition is off if you work near the electric cooling fans or radiator grille. With the ignition on, the electric cooling fans may automatically start to run if the engine coolant temperature is high and/or the air conditioning is on.

1. DRAIN COOLANT Service and Repair

2. REMOVE HEADLIGHT ASSEMBLY

Removal (from 07/2011)

3. SEPARATE HOOD LOCK CONTROL CABLE ASSEMBLY

(a) Disengage the 2 clamps and separate the hood lock cable assembly.

(b) Separate the hood lock control cable assembly from the hood lock.

4. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

(a) Disconnect the hood lock courtesy switch connector and disengage the wire harness clamp.

(b) Separate the horn assembly connector.

(a) Disconnect the radiator reservoir tank hose from the water filler.

6. REMOVE NO. 3 RADIATOR HOSE

(a) Loosen the 2 clips and remove No. 3 radiator hose.

7. DISCONNECT NO. 2 RADIATOR HOSE

(a) Loosen the clip and disconnect No. 2 radiator hose.

8. REMOVE INLET OIL COOLER HOSE (for Automatic Transaxle)

9. REMOVE OUTLET OIL COOLER HOSE (for Automatic Transaxle)

10. REMOVE AIR CLEANER ASSEMBLY Removal (from 07/2011)

11. REMOVE RADIATOR ASSEMBLY

(a) Separate the cooling fan motor connector and wire harness clamp.

(b) Disengage the 2 claws and remove the radiator assembly from the vehicle.

NOTICE:
Do not apply excessive force to the cooler condenser assembly or piping when removing the radiator assembly.

12. REMOVE NO. 2 RADIATOR HOSE

(a) Loosen the clip and remove the No. 2 radiator hose.

13. REMOVE FAN SHROUD

(a) Disengage the 2 claws and remove the fan shroud.

14. REMOVE RADIATOR SUPPORT CUSHION

(a) Remove the 2 radiator support cushions from the radiator assembly.

15. REMOVE GROMMET

(a) Remove the 2 grommets from the radiator assembly.

16. REMOVE RADIATOR DRAIN COCK

(a) Remove the radiator drain cock from the radiator assembly.