Disassembly (from 07/2011)

DOOR / HATCH: FRONT DOOR (for Hatchback): DISASSEMBLY

HINT
* Use the same procedure for both the RH and LH sides.
* The procedure described below is for the RH side.

1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Service Precautions.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

3. REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

(a) Insert a clip remover between the plate and front door trim board.

(b) Turn the handle with the clip remover inserted, as shown in the illustration.

(c) Remove the front door window regulator handle and clip.

(d) Remove the window regulator handle plate.

4. REMOVE FRONT ARMREST BASE UPPER PANEL (w/ Power Window)

(a) Using a moulding remover, disengage the 9 claws and 4 guides.

(b) Disconnect the connector and remove the front armrest base upper panel.

5. REMOVE FRONT ARMREST BASE UPPER PANEL (w/o Power Window)

(a) Using a moulding remover, disengage the 6 claws and 3 guides.

(1) Disconnect the connector.

HINT
If the armrest base upper panel is equipped with door lock switch, disconnect the connector.

6. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 5 Door)

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

Text in Illustration

(b) Remove the 3 screws.

(d) Disconnect the front door lock remote control cable and the front door inside locking cable and remove the front door trim board.

Text in Illustration

7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 3 Door)

(a) Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

Text in Illustration

(b) Remove the 3 screws.

(d) Disconnect the front door lock remote control cable and the front door inside locking cable and remove the front door trim board.

Text in Illustration

8. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

(a) Disengage the 4 guides and remove the front door inside handle.

9. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP (for 5 Door)

(a) Disengage the 7 claws and remove the front door glass inner weatherstrip as shown in the illustration.

10. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP (for 3 Door)

(a) Disengage the 8 claws and remove the front door glass inner weatherstrip as shown in the illustration.

11. REMOVE FRONT DOOR WINDOW FRAME FRONT MOULDING

HINT
Use the same procedure as for the LH side .

12. REMOVE FRONT DOOR WINDOW FRAME UPPER MOULDING (for Driver Side)

HINT
Use the same procedure as for the LH side

13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

HINT
Use the same procedure as for the LH side Removal (from 07/2011).

14. REMOVE FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door)

HINT
Use the same procedure as for the LH side .

15. REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

HINT
Use the same procedure as for the LH side .

16. REMOVE DOOR SIDE AIRBAG SENSOR (w/ Curtain Shield Airbag) Removal (from 07/2011)

17. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY Removal (from 07/2011)

18. REMOVE FRONT DOOR SERVICE HOLE COVER (for 5 Door)

(a) Remove the front door service hole cover.

HINT
Remove any tape remaining on the door side.

19. REMOVE FRONT DOOR SERVICE HOLE COVER (for 3 Door)

(a) Remove the front door service hole cover.

HINT
Remove any tape remaining on the door side.

20. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

(a) Remove the front door service hole cover.

(b) Connect the cable to the negative (-) battery terminal.

(c) Connect the power window regulator master switch and move the front door glass so that the door glass bolts can be seen.

(d) Disconnect the cable from the negative (-) battery terminal and the power window regulator master switch.

(e) Remove the 2 bolts.

(f) Remove the front door glass as indicated by the arrows in the order shown in the illustration.

NOTICE:
After the bolts are removed, do not allow the front door glass to fall.

21. REMOVE FRONT DOOR GLASS NO. 1 CHANNEL

(a) Using a screwdriver with its tip wrapped in protective tape, remove the front door glass channel.

Text in Illustration

NOTICE:
Do not damage the front door glass.

22. REMOVE FRONT DOOR GLASS NO. 1 CHANNEL FILLER

(a) Remove the front door glass No. 1 channel filler.

23. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)

(a) Disconnect the connector.

(b) Loosen the temporary bolt.

Text in Illustration

NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

(c) Remove the 5 bolts.

(d) Remove the temporary bolt and the front door window regulator.

24. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)

(a) Loosen the temporary bolt.

Text in Illustration

NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

(b) Remove the 4 bolts.

(c) Remove the temporary bolt and the front door window regulator.

25. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION (for 3 Door)

(a) Remove the 2 bolts.

Text in Illustration

(b) Peel off the double-sided tape and remove the front door No. 1 stiffener cushion.

26. REMOVE FRONT DOOR GLASS RUN

(a) Remove the front door glass run.

27. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

(a) Remove the bolt.

(b) Disengage the guide and remove the front door rear lower frame.

28. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY

(a) Remove the screw.

(b) Remove the 2 bolts and the front door front lower frame.

29. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP

(a) Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it.

(b) Remove the front door fix window glass from the front door fix window weatherstrip.

30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER

(a) Remove the hole plug.

(b) Using a "TORX" socket wrench T30, loosen the screw and remove the front door outside handle cover with the door lock key cylinder installed.

HINT
The screw cannot be removed because it is integrated into the front door outside handle frame.

(c) Disengage the 2 claws and remove the front door outside handle cover.

31. REMOVE FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock) Removal (from 07/2011)

32. REMOVE FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock) Removal (from 07/2011)

33. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

(a) Remove the front door outside handle in the direction indicated by the arrow as shown in the illustration.

34. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD

(a) Disengage the 3 claws and remove the front door outside handle front pad.

35. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD

(a) Disengage the 2 claws and remove the front door outside handle rear pad.

36. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

(a) Using a "TORX" socket wrench T30, loosen the screw.

(b) Slide the front door outside handle frame and disengage the grommet and 2 claws of the front door outside handle frame, and then remove it.

Text in Illustration

37. REMOVE FRONT DOOR LOCK OPEN ROD

(a) Remove the front door lock open rod as indicated by the arrows in the order shown in the illustration.

Text in Illustration

38. REMOVE FRONT DOOR CHECK ASSEMBLY

(a) Remove the 3 bolts and the front door check.

39. REMOVE FRONT DOOR WEATHERSTRIP (for 5 Door)

(a) Using a clip remover, disengage the clip.

(b) Using a clip remover, disengage the 29 clips and remove the front door weatherstrip.

40. REMOVE FRONT DOOR WEATHERSTRIP (for 3 Door)

(a) Using a clip remover, disengage the clip.

(b) Using a clip remover, disengage the 32 clips and remove the front door weatherstrip.

41. REMOVE FRONT DOOR PANEL CUSHION

(a) Remove the 2 front door panel cushions.

42. REMOVE NO. 1 BLACK OUT TAPE (for 5 Door)