Operation CHARM: Car repair manuals for everyone.
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Part 2





U660F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY - (Continued)

24. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE

(a) Remove the bolt, clamp and differential gear lube apply tube from the transaxle housing.





25. REMOVE FRONT OIL PUMP AND GEAR BODY SUB-ASSEMBLY

(a) Remove the 7 bolts and oil pump from the transaxle case.





(b) Remove the O-ring from the oil pump assembly.

Text in Illustration





(c) Remove the thrust needle roller bearing and thrust needle roller race from the carrier lock nut.





(d) Remove the O-ring from the transaxle case.

Text in Illustration





26. REMOVE FRONT OIL PUMP BODY O-RING

27. REMOVE NO. 3 BRAKE DISC

(a) Using a screwdriver, remove the snap ring from the oil pump assembly.





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(b) Remove the 2 brake flanges, 3 brake discs and 2 brake plates from the oil pump assembly.





Text in Illustration





28. INSPECT NO. 3 BRAKE DISC Transaxle Unit

29. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Remove the underdrive planetary gear assembly from the oil pump assembly.





30. REMOVE NO. 3 BRAKE HUB

(a) Remove the No. 3 brake hub from the underdrive planetary gear assembly.





(b) Remove the thrust needle roller bearing and thrust needle roller race from the underdrive planetary gear assembly.





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31. REMOVE UNDERDRIVE PLANETARY RING GEAR

(a) Using needle-nose pliers, remove the snap ring from the underdrive planetary ring gear.





Text in Illustration





(b) Remove the underdrive planetary ring gear from the underdrive planetary gear assembly.

Text in Illustration





32. REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY

(a) While expanding the snap ring with snap ring pliers, remove the front planetary sun gear from the underdrive planetary gear assembly.





Text in Illustration





(b) Remove the snap ring from the underdrive planetary gear assembly.

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33. INSPECT UNDERDRIVE PLANETARY GEAR ASSEMBLY Transaxle Unit

34. INSPECT PLANETARY SUN GEAR SUB-ASSEMBLY Transaxle Unit

35. REMOVE INPUT SHAFT SUB-ASSEMBLY

(a) Remove the input shaft sub-assembly from the oil pump assembly.





(b) Remove the thrust needle roller bearing and thrust needle roller race from the input shaft.





Text in Illustration





(c) Using a screwdriver, remove the 3 input shaft oil seal rings from the input shaft.

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36. REMOVE UNDERDRIVE PLANETARY SUN GEAR

(a) Remove the underdrive planetary sun gear from the oil pump assembly.





Text in Illustration





(b) Remove the thrust needle roller bearing from the oil pump assembly.

Text in Illustration





37. REMOVE NO. 1 BRAKE DISC

(a) Using a screwdriver, remove the 2 snap rings and brake snap ring stopper from the oil pump assembly.





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(b) Remove the brake flange, 4 brake discs and 4 brake plates from the oil pump assembly.





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38. INSPECT NO. 1 BRAKE DISC Transaxle Unit

39. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Remove the 3 2nd brake piston return springs from the oil pump assembly.





40. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transaxle Unit

41. REMOVE NO. 1 BRAKE PISTON

(a) Holding the oil pump assembly by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump assembly to remove the No. 1 brake piston.





(b) Using a screwdriver, remove the 2 O-rings from the No. 1 brake piston.





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42. REMOVE FRONT DIFFERENTIAL CASE

(a) Remove the front differential case from the transaxle case.





43. REMOVE COUNTER DRIVE GEAR NUT

(a) Using SST and a hammer, unstake the counter drive gear nut.





SST : 09930-00010

(b) Turn the manual valve lever 2 notches counterclockwise to set it to the P position as shown in the illustration.





(c) Using SST, remove the counter drive gear nut from the planetary gear assembly.





SST : 09387-00130

44. REMOVE COUNTER DRIVEN GEAR

(a) Turn the manual valve lever 2 notches clockwise to set it to the N position as shown in the illustration.





(b) Remove the counter driven gear from the transaxle case.





45. REMOVE COUNTER DRIVEN GEAR FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the counter driven gear front tapered roller bearing from the counter driven gear.





Text in Illustration





SST : 09950-00020

SST : 09950-00030

SST : 09950-60010

09951-00400

46. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING

(a) Using SST, remove the counter driven gear rear tapered roller bearing and differential drive pinion from the counter driven gear.





Text in Illustration





SST : 09950-40011

09951-04010

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

SST : 09950-60010

09951-00320

47. REMOVE PAWL SHAFT CLAMP

(a) Remove the bolt and pawl shaft clamp from the transaxle case.





48. REMOVE PAWL STOPPER PLATE

(a) Remove the 2 bolts and pawl stopper plate from the transaxle case.





49. REMOVE PARKING LOCK SLEEVE

(a) Remove the parking lock sleeve from the transaxle case.





50. REMOVE PARKING LOCK PAWL

(a) Remove the spring, parking lock pawl pin, parking lock pawl shaft and parking lock pawl from the transaxle case.





Text in Illustration