Removal

HEATING / AIR CONDITIONING: COMPRESSOR (for 2GR-FE): REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE FRONT WHEEL RH

4. REMOVE NO. 1 ENGINE UNDER COVER

5. REMOVE NO. 2 ENGINE UNDER COVER

6. SEPARATE FRONT FENDER LINER RH

7. REMOVE FRONT FENDER APRON RH

8. REMOVE V-RIBBED BELT Removal

9. DRAIN ENGINE COOLANT Service and Repair

10. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

11. REMOVE COOL AIR INTAKE DUCT SEAL Removal

12. REMOVE RADIATOR GRILLE Removal

13. REMOVE INLET NO. 2 AIR CLEANER Removal

14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

15. REMOVE AIR CLEANER CASE Removal

16. REMOVE BATTERY Removal

17. REMOVE INLET NO. 1 AIR CLEANER Removal

18. REMOVE LOW PITCHED HORN ASSEMBLY Removal

19. REMOVE HIGH PITCHED HORN ASSEMBLY Removal

20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch) Removal

21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch) Removal

22. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY Removal

23. DISCONNECT OUTLET RESERVE TANK HOSE Removal

24. DISCONNECT NO. 1 RADIATOR HOSE Removal

25. DISCONNECT NO. 2 RADIATOR HOSE Removal

26. DISCONNECT INLET OIL COOLER HOSE Removal

27. DISCONNECT OUTLET OIL COOLER HOSE Removal

28. REMOVE UPPER RADIATOR SUPPORT Removal

29. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE Removal

30. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY Removal

31. REMOVE COOLER CONDENSER ASSEMBLY Removal

32. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR Removal

33. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the bolt and disconnect the cooler refrigerant discharge hose from the compressor and magnetic clutch.





(b) Remove the O-ring from the discharge hose.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

34. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.





(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

35. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disengage each clamp.





(b) Disconnect each connector.

(c) Remove the 4 bolts, bracket, and the compressor and magnetic clutch.