Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Part 2





1AR-FE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY - (Continued)

22. INSTALL VALVE STEM CAP Installation

23. INSTALL VALVE LASH ADJUSTER ASSEMBLY Installation

24. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY Installation

25. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY Installation

26. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY Installation

27. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY Installation

28. INSTALL CRANKSHAFT TIMING SPROCKET

(a) Install the crankshaft timing sprocket to the crankshaft.





29. ADD ENGINE OIL Installation

30. SET NO. 1 CYLINDER TO TDC/COMPRESSION Installation

31. INSTALL NO. 1 CHAIN VIBRATION DAMPER Installation

32. INSTALL CHAIN SUB-ASSEMBLY Installation

33. INSTALL CHAIN TENSIONER SLIPPER Installation

34. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY Installation

35. INSTALL TIMING CHAIN GUIDE Installation

36. CHECK NO. 1 CYLINDER TO TDC/COMPRESSION Installation

37. INSTALL TIMING CHAIN COVER PLATE

(a) Install a new gasket and the timing chain cover plate with the 4 bolts.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

38. INSTALL TIMING CHAIN COVER TIGHT PLUG

(a) Using a 14 mm hexagon wrench, install a new gasket and the plug.





Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

39. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY Installation

40. INSTALL ENGINE MOUNTING BRACKET RH Installation

41. INSTALL TIMING CHAIN COVER OIL SEAL Installation

42. INSTALL SPARK PLUG TUBE GASKET

(a) Visually check the spark plug tube gasket.





OK:





If the result is not as specified, replace the spark plug tube gasket.

Text in Illustration





(b) Install the 4 plug tube gaskets to the cylinder head cover.





NOTICE:
After pressing in the spark plug tube gasket, make sure the gasket protrudes 1.0 mm (0.0394 in.) or less from the cylinder head cover.