Installation

2ZR-FXE FUEL: FUEL TANK: INSTALLATION

1. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY

(a) Install 2 new fuel tank cover vent case sub-assemblies as shown in the illustration.





2. INSTALL NO. 1 FUEL TANK CUSHION

(a) Install 3 new No. 1 fuel tank cushions as shown in the illustration.





Text in Illustration





3. INSTALL FUEL TANK ASSEMBLY

(a) Support the fuel tank using an engine lifter.

(b) Raise the engine lifter, then install the fuel tank to the vehicle.





NOTICE:
* Do not drop the fuel tank.
* When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.

(c) Tighten the 4 set bolts of the 2 fuel tank bands.





Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)

(d) Connect the parking brake cable assembly with the 2 bolts.





Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Push in the fuel tank main tube connector to the pipe and push up the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tube connector and pipe before starting this step.
* After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.

5. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Push in the hose connector to the filler pipe and install the retainer.





Text in Illustration





NOTICE:
* Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt or foreign matter present on the connecting surfaces.
* After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.

6. CONNECT FUEL TANK BREATHER TUBE

(a) Push in the fuel tank breather tube connector to the pipe and push up the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tube connector and pipe before starting this step.
* After connecting the fuel tank main tube sub-assembly, check that the fuel tank main tube sub-assembly is securely connected by pulling on the fuel tube connector.

7. CONNECT FUEL CUT-OFF TUBE

(a) Push in the fuel cut-off tube connector to the charcoal canister and push up the retainer so that the claws engage.





Text in Illustration





NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel cut-off tube connector and pipe before performing this work.
* After connecting the fuel cut-off tube, check that the fuel cut-off tube is securely connected by pulling on the fuel cut-off tube connector and the charcoal canister.

8. INSTALL NO. 1 FUEL TANK PROTECTOR

(a) Install the No. 1 fuel tank protector with the 3 bolts.





Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

9. INSTALL REAR FLOOR STEP UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover) Installation

10. INSTALL REAR SUSPENSION BRACE SUB-ASSEMBLY Installation

11. INSTALL REAR FLOOR SIDE MEMBER COVER LH (w/ Floor Under Cover) Installation

12. INSTALL REAR FLOOR SIDE MEMBER COVER RH (w/ Floor Under Cover) Installation

13. ADD FUEL

14. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Install the fuel suction tube assembly with pump and gauge Installation.