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Home >> Toyota >> 2012 >> Camry L4-2.5L (2AR-FXE) Hybrid >> Repair and Diagnosis >> Sensors and Switches >> Sensors and Switches - Brakes and Traction Control >> Braking Sensor/Switch >> Service and Repair >> Installation

Installation





BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR: INSTALLATION

NOTICE:
* Do not drop the brake pedal stroke sensor assembly.
* If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
* Do not drop the brake pedal stroke sensor assembly.
* If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

(a) When installing a new brake pedal stroke sensor assembly:

NOTICE:
Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the bolt.

(1) Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 bolts.





Text in Illustration





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
* Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
* Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

(2) Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

(3) Remove the broken lever set pin.

(4) Connect the connector to the brake pedal stroke sensor assembly.

(b) When reusing the brake pedal stroke sensor assembly:

(1) Temporarily install the brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 bolts.





Text in Illustration





NOTICE:
* Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
* Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

HINT
Fully tighten the 2 bolts when adjusting the brake pedal stroke sensor assembly.

(2) Connect the connector to the brake pedal stroke sensor assembly.

3. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

Installation

4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Turn the Techstream on.

(d) Enter the following menus: Chassis / ABS/VSC/TRAC / Data List "Stroke Sensor".

(e) Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.





Standard voltage (without the brake pedal depressed):

0.8 to 1.2 V

(f) Tighten the 2 bolts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
Do not depress the brake pedal after turning the power switch on (IG).

(g) Turn the Techstream off.

(h) Turn the power switch off.

(i) Disconnect the Techstream.

5. CHECK AND CLEAR DTC

Reading and Clearing Diagnostic Trouble Codes

6. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

Initialization
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