Installation

2AR-FXE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Apply a light coat of engine oil to 3 new gaskets.





(b) Install the 3 gaskets to the stiffening crankcase.

(c) Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration.





Text in Illustration





(d) Apply seal packing in a line to the timing chain cover as shown in the following illustration.





Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.

Apply Seal Packing as Follows:





NOTICE:
* When the contact surfaces are wet, clean the surfaces with non-residue solvent before applying seal packing.
* Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* After applying seal packing to the timing chain cover, install the engine mounting bracket within 10 minutes.
* Do not apply oil for at least 2 hours after the installation.
* Do not start the engine for at least 2 hours after the installation.

(e) Temporarily install the timing chain cover with the 17 bolts and 2 nuts.





Text in Illustration





Bolt Length:





NOTICE:
Make sure there is no oil on the bolts. If oil is found on any bolt, clean it before installation.

(f) Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration.

for bolt A, C, and Nut - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

for bolt B - Torque : 55 Nm (561 kgf-cm, 41 ft-lbf)

2. INSTALL ENGINE MOUNTING BRACKET RH

(a) Install the engine mounting bracket RH with the 5 bolts in the order shown in the illustration.





for bolt 1, 2 and 3 - Torque : 55 Nm (561 kgf-cm, 41 ft-lbf)

for bolt 4 and 5 - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

NOTICE:
After applying seal packing to the timing chain cover, install the engine mounting bracket within 10 minutes.

3. INSTALL TIMING CHAIN COVER OIL SEAL Installation

4. INSTALL CRANKSHAFT PULLEY Reassembly

5. INSTALL CRANKSHAFT POSITION SENSOR Installation

6. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

(a) Apply a light coat of engine oil to 2 new gaskets.





(b) Install the 2 gaskets to the camshaft bearing caps.

(c) Visually check the spark plug tube gasket.





OK:





Text in Illustration





HINT
If the result is not as specified, replace the spark plug tube gasket.

(d) Install a new cylinder head cover gasket to the cylinder head cover.

NOTICE:
Remove any oil from the contact surface.

(e) Apply seal packing as shown in the illustration.





Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard seal diameter:

3.0 to 6.0 mm (0.118 to 0.236 in.)

Text in Illustration





NOTICE:
* Remove any oil from the contact surface.
* Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

(f) Align the cylinder head cover with pin A. Then align the cylinder head cover with pin B and install the cylinder head cover.





Text in Illustration





(g) Install 3 new seal washers and the 16 bolts, and then tighten the bolts in the order shown in the illustration.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

NOTICE:
* Do not apply oil for at least 2 hours after the installation.

7. INSTALL IGNITION COIL ASSEMBLY Installation

8. INSTALL ENGINE WIRE

9. INSTALL ENGINE AND TRANSAXLE

Installation