Part 4

U250E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY (Continued)

91. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Check the manual valve lever position. Install the valve body to the transaxle case with the 17 bolts.





Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)

Bolt length:

Bolt A
25 mm (0.984 in.)

Bolt B
57 mm (2.244 in.)

Bolt C
41 mm (1.614 in.)

NOTICE:
* Push the valve body against the accumulator piston spring and the check ball body to install it.
* When installing the valve body to the transaxle case, do not hold the solenoids.
* Temporarily tighten the bolts marked by (1) in the illustration first because they are positioning bolts.
92. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF, and install it to the oil strainer.





NOTICE:
Install the O-ring carefully to avoid twists or pinches. Apply sufficient ATF to the O-ring prior to installation.

(b) Install the oil strainer to the valve body with the 3 bolts.





Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)

NOTICE:
Apply ATF to the bolts prior to installation.

93. INSTALL TRANSMISSION WIRE

(a) Coat a new O-ring with ATF, and install it to the transmission wire.





NOTICE:
Install the O-ring carefully to avoid twists or pinches. Apply enough ATF to the O-ring prior to installation.

(b) Install the transmission wire retaining bolt.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

94. CONNECT TRANSMISSION WIRE

(a) Coat the ATF temperature sensor O-ring with ATF.





(b) Install the ATF temperature sensor with the lock plate and bolt.

Torque : 6.6 Nm (67 kgf-cm, 58 in-lbf)

(c) Connect the 7 solenoid connectors.

NOTICE:
* Connect the connectors to A, B, C, D, E, F and G, starting with shorter connectors first.
* Apply ATF to the bolt prior to installation.
95. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets to the oil pan.





(b) Apply seal packing or equivalent to the 18 bolts.

Seal packing:

Toyota Genuine Seal Packing 1344, Three Bond 1344 or Equivalent

NOTICE:
* Apply seal packing to new bolts and tighten them within 10 minutes of application.
* Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.
(c) Install a new oil pan gasket and the oil pan to the transaxle case with the 18 bolts.





Torque : 7.8 Nm (80 kgf-cm, 69 in-lbf)

NOTICE:
* Apply seal packing to new bolts and tighten them within 10 minutes of application.
* Completely remove any oil or grease from the gasket contact surface of the transaxle case and the oil pan before installing the oil pan to the case.
(d) Install a new gasket to the drain plug.

(e) Install the drain plug.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

96. INSTALL NO. 1 TRANSAXLE CASE PLUG

(a) Coat 4 new O-rings with ATF, and install them to the 4 No. 1 transaxle case plugs.





(b) Install the 4 No. 1 transaxle case plugs to the transaxle case.

Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)

97. INSTALL SPEED SENSOR

(a) Coat 2 new O-rings with ATF, and install them to the 2 speed sensors.

(b) Apply adhesive to the bolts threads.

Sealant:

Toyota Genuine Adhesive 1344, Three Bond 1344 or Equivalent

(c) Install the 2 speed sensors to the transaxle case with the 2 bolts.





Bolt A - Torque : 8.8 Nm (90 kgf-cm, 78 in-lbf)

Bolt B - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

98. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)

(a) Coat a new O-ring with ATF, and install it to the union.





(b) Install the union to the transaxle case.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

99. INSTALL OIL COOLER TUBE ELBOW (INLET OIL COOLER ELBOW)

(a) Coat a new O-ring with ATF, and install it to the elbow.





(b) Install the elbow to the transaxle case.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

100. INSTALL NO. 2 BREATHER PLUG

(a) Coat a new O-ring with ATF.

(b) Install the hose and the O-ring to the breather plug.





(c) Install the No. 2 breather plug hose to the transaxle case.

101. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

(a) Install the park/neutral position switch onto the manual valve lever shaft and temporarily install the 2 adjusting bolts.





(b) Install a new nut stopper and nut.

Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)

(c) Temporarily install the control shaft lever.





(d) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.





(e) Remove the control shaft lever.

(f) Align the groove with the neutral basic line.





(g) Hold the switch in that position and tighten the 2 bolts.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(h) Using a screwdriver, stake the nut with the nut stopper.





(i) Install the control shaft lever, washer and nut.

Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)