Installation

BRAKE: BRAKE PEDAL: INSTALLATION

1. TEMPORARILY TIGHTEN BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Install the brake pedal support sub-assembly and temporarily tighten the 2 bolts.





2. INSTALL BRAKE BOOSTER GASKET Installation

3. INSTALL BRAKE BOOSTER ASSEMBLY Installation

4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY

(a) Fully tighten the 2 bolts to install the brake pedal support sub-assembly.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

5. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

6. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation

7. INSTALL PUSH ROD PIN Installation

8. INSTALL BRAKE PEDAL RETURN SPRING Installation

9. INSTALL COMBINATION METER ASSEMBLY

10. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

11. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER

12. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

13. INSTALL INSTRUMENT PANEL FINISH PLATE (w/o Smart Key System)

14. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 2

15. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO. 1

16. CONNECT VACUUM HOSE Installation

17. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation

18. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

19. BLEED BRAKE MASTER CYLINDER Service and Repair

20. BLEED BRAKE LINE Service and Repair

21. BLEED BRAKE ACTUATOR Service and Repair

22. INSPECT FOR FLUID LEAK

23. INSPECT BRAKE FLUID LEVEL IN RESERVOIR Service and Repair

24. INSTALL AIR CLEANER CASE Installation

25. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE Installation

26. INSTALL COWL TOP PANEL OUTER Installation

27. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

28. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation

30. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

31. INSPECT AND ADJUST BRAKE PEDAL HEIGHT Adjustments

32. INSPECT BRAKE PEDAL FREE PLAY Adjustments

33. INSPECT BRAKE PEDAL RESERVE DISTANCE Adjustments

34. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO. 1 Installation

35. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER LH

36. INSTALL INSTRUMENT SIDE PANEL LH

37. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

38. INSTALL FRONT DOOR SCUFF PLATE LH

39. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

40. INSPECT SRS WARNING LIGHT Installation