Installation

WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS:

COMPONENTS







INSTALLATION

1. INSTALL BACK WINDOW GLASS STOPPER NO.2





(a) Apply Primer G to the installation part of the stoppers.

- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Install 2 new stoppers onto the back window glass as shown in the illustration.
Specification:





2. INSTALL BACK WINDOW GLASS STOPPER NO.1





(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL BACK WINDOW GLASS





(a) Position the back window glass.
(1) Using a suction cup, place the back window glass in the correct position.
(2) Check that the entire contact surface of the back window glass rim is perfectly even.
(3) Place matchmarks over the back window glass and vehicle body on the locations indicated in the illustration.

HINT:
- Placing matchmarks is only necessary if the back window glass being installed is new. If it is reused back window glass, matchmarks should already be present.
- When reusing the back window glass, check and correct the matchmark position.

NOTE: Check that the stoppers are attached to the vehicle body correctly.

(4) Using a suction cup, remove the back window glass.





(b) Using a brush, apply Primer M to the exposed part of the vehicle body.

- Allow the Primer M to dry for 3 minutes or more.
- Do not apply Primer M to the adhesive.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.





(c) Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

HINT: If Primer G is applied to an area other than that which is specified, wipe off the primer with white gasoline before it dries.

- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.





(d) Apply adhesive to the back window glass.
Adhesive:
Part No. 08850-00801 or equivalent
(1) Cut off the tip of the cartridge nozzle.

HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage timeframe:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window glass as shown in the illustration.
Specification:









(e) Install the back window glass to the vehicle body.
(1) Using a suction cup, position the back window glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and back window glass have a small gap between them.

(3) Hold the back window glass in place securely with protective tape or equivalent until the adhesive hardens.
4. INSTALL BACK WINDOW MOULDING OUTSIDE
(a) Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

NOTICE:
- Allow the Primer G to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

(b) Install new back window moulding outside before the adhesive dries.

NOTE: Do not drive the vehicle for the amount of time written in the table below.

Minimum time:





5. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.