Reassembly

E351 MANUAL TRANSAXLE: OUTPUT SHAFT:

REASSEMBLY

1. INSTALL REVERSE GEAR





(a) Coat the reverse gear with gear oil.
(b) Install the 3 synchromesh shifting key springs No.1 and transmission clutch hub No.1 to the reverse gear.

NOTE: Assemble the reverse gear and the transmission clutch hub No.1 in the correct direction.

(c) Using a screwdriver, install the synchromesh sifting key No.1 to the reverse gear.
2. INSTALL OUTPUT SHAFT FRONT BEARING





(a) Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
SST: 09950-60010
09951-00430
SST: 09950-70010
09951-07150
3. INSTALL SYNCHRONIZER RING SET NO.1





(a) Coat the synchronizer ring set No.1 with gear oil, and install it to the 1st gear.

NOTE: Align the synchronizer ring set No.1 with the hole of the 1st gear and install.

4. INSTALL 1ST GEAR NEEDLE ROLLER BEARING





(a) Coat the 1st gear needle roller bearing with gear oil, and install it to the output shaft.
5. INSTALL 1ST GEAR





(a) Coat the 1st gear with gear oil, and install it to the output shaft.
6. INSTALL TRANSMISSION CLUTCH HUB NO.1





(a) Using SST and a press, install the transmission clutch hub No.1 to the output shaft.
SST: 09316-60011
09316-00031
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100

- Align the synchronizer ring No.1 with the synchromesh shifting key No.1 and install.
- Make sure that the 1st gear rotates.

7. INSTALL 2ND GEAR BUSH BALL





(a) Coat the gear bush with MP grease, and install it to the output shaft.
8. INSTALL 2ND GEAR BUSH





(a) Coat the 2nd gear bush with gear oil, and install it to the output shaft.
9. INSTALL 2ND GEAR BEARING SPACER





(a) Coat the 2nd gear bearing spacer with gear oil, and install it to the output shaft.
10. INSTALL 2ND GEAR NEEDLE ROLLER BEARING





(a) Coat the 2nd gear needle roller bearing with gear oil, and install it to the output shaft.
11. INSPECT SYNCHRONIZER RING SET NO.2





(a) Coat the synchronizer ring set No.2 with gear oil, and install it to the transmission clutch hub No.1.

NOTE: Align the key groove on the synchronizer ring set No.2 with the synchromesh shifting key No.1.

12. INSTALL 2ND GEAR





(a) Coat the 2nd gear with gear oil, and install it to the output shaft.
13. INSTALL 3RD DRIVEN GEAR





(a) Using SST and a press, install the 3rd driven gear to the output shaft.
SST: 09608-00071
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100
14. INSPECT OUTPUT GEAR SPACER





(a) Install the output gear spacer to the output shaft.
15. INSTALL 4TH DRIVEN GEAR





(a) Using SST and a press, install the 4th driven gear to the output shaft.
SST: 09608-00071
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100
16. INSTALL OUTPUT SHAFT FRONT BEARING





(a) Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
SST: 09506-30012
SST: 09950-60010
09951-00320
SST: 09950-70010
09951-07100