Removal

AIR CONDITIONING: 2AZ-FE COMPRESSOR AND MAGNETIC CLUTCH:

REMOVAL

HINT: COMPONENTS: (Components)

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (Service and Repair)

2. REMOVE FAN AND GENERATOR V BELT
SST: 09249-63010

HINT: (Removal)

3. REMOVE ALTERNATOR ASSEMBLY W/ REGULATOR (Removal)

4. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE NO.1





(a) Remove the nut and disconnect the cooler refrigerant discharge hose No.1 from the compressor and magnetic clutch.
(b) Remove the O-ring from the cooler refrigerant discharge hose No.1.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

5. DISCONNECT COOLER REFRIGERANT SUCTION HOSE NO.1





(a) Remove the nut and disconnect the cooler refrigerant suction hose No.1 from the compressor and magnetic clutch.
(b) Remove the O-ring from the cooler refrigerant suction hose No.1.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH





(a) Disconnect the connector.
(b) Remove the 4 bolts and compressor and magnetic clutch.
7. REMOVE MAGNET CLUTCH ASSEMBLY





(a) Remove the bolt and bracket.
(b) Place the compressor and magnetic clutch in a vise.





(c) Using SST, hold the magnet clutch hub.
SST: 95047-10400
(d) Remove the bolt, magnet clutch hub and magnet clutch washer.

HINT: There is no set number of magnet clutch washers since they are used for adjusting.





(e) Using a snap ring expander, remove the snap ring and magnet clutch rotor.

NOTE: Do not damage the seal cover of the bearing when removing the snap ring.

(f) Disconnect the connector.





(g) Using a snap ring expander, remove the snap ring and magnet clutch starter.