Disassembly

C59 MANUAL TRANSAXLE: SHIFT AND SELECT LEVER SHAFT: DISASSEMBLY

DISASSEMBLY

1. REMOVE CONTROL SHIFT LEVER BUSH





(a) Remove the control shift lever bush from the selecting bellcrank assembly.
2. REMOVE SELECTING BELLCRANK DUST COVER NO. 1





(a) Remove the selecting bellcrank dust cover No. 1 from the selecting bellcrank assembly.
3. REMOVE SELECTING BELLCRANK NO. 2





(a) Remove the nut, spring washer and selecting bellcrank No. 2 plate washer.
(b) Remove the selecting bellcrank No. 2 from the selecting bellcrank support.
4. REMOVE SELECTING BELLCRANK DUST COVER NO. 2





(a) Remove the selecting bellcrank dust cover No. 2 from the selecting bellcrank No. 2.
5. REMOVE SELECTING BELLCRANK NO. 2 BUSH





(a) Remove the 2 selecting bellcrank No. 2 bushes from the selecting bellcrank No. 2.
6. REMOVE SELECT SPRING SEAT NO. 2





(a) Using a screwdriver, remove the E-ring, select spring seat No. 2 and select return spring No. 2 from the shift and select lever shaft.
7. REMOVE SHIFT LEVER INNER NO. 2





(a) Using a pin punch (dia 5 mm) and a hammer, remove the slotted spring pin and shift lever inner No. 2 from the shift and select lever shaft.

HINT: Make sure the orientation of the shift lever inner No. 2.

8. REMOVE SHIFT LEVER INNER NO. 1





(a) Using a pin punch (dia 5 mm) and a hammer, remove the slotted spring pin, shift lever inner No. 1 and shift inter lock plate from the shift and select lever shaft.

HINT: Make sure the orientation of the shift lever inner No. 1.

9. REMOVE SELECT INNER LEVER





(a) Using a pin punch (dia 5 mm) and a hammer, remove the slotted spring pin, select inner lever, select return spring No. 1 and select return spring seat No. 1.

HINT: Make sure the orientation of the select inner lever.

10. REMOVE CONTROL SHAFT COVER





(a) Using 2 screwdrivers and a hammer, tap out the snap ring.

HINT: Use a shop rag to keep the snap ring from flying.

(b) Remove the control shaft cover and shift and select lever shaft dust boot.
11. REMOVE CONTROL SHAFT COVER OIL SEAL





(a) Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.