Part 4

A246E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY

REASSEMBLY - Continued

71. INSTALL GOVERNOR APPLY GASKET NO.1

(a) Install the new governor apply gasket No. 1 to the transaxle case.
72. INSTALL CHECK BALL BODY

(a) Install the check ball body and compression spring to the transaxle case.
73. INSTALL TRANSMISSION WIRE

(a) Coat a new O-ring with ATF and install the transmission wire to the transaxle case.

(b) Install the bolt.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
74. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Connect the manual valve connecting rod to the manual valve lever.

(b) Install the transmission valve body assembly with the 17 bolts.

HINT: Each bolt length is indicated in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
Bolt length:
Bolt A
20 mm (0.79 in.)
Bolt B
28 mm (1.10 in.)
Bolt C
50 mm (1.97 in.)

(a) Install the manual detent spring sub-assembly and manual detent spring cover with the bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
76. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Install the valve body oil strainer assembly and a new oil strainer gasket with the 3 bolts.

HINT: Each bolt length is indicated in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)
Bolt length:
Bolt A
12 mm (0.47 in.)
Bolt B
20 mm (0.79 in.)
77. INSTALL TRANSMISSION OIL CLEANER MAGNET

(a) Install the 2 transmission oil cleaner magnets to the automatic oil pan sub-assembly.
78. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly and install them to the transaxle.
(b) Tighten the 18 bolts.
Torque: 5.3 Nm (54 kgf-cm, 47 in-lbf)
79. INSTALL OIL COOLER TUBE UNION

(a) Coat 2 new O-rings with ATF and install 2 new O-rings to the 2 oil cooler tube unions.
(b) Install the 2 oil cooler tube unions to the transaxle case.
Torque: 30 Nm (304 kgf-cm, 22 ft-lbf)
80. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

(a) Install the park / neutral position switch assembly to the manual valve lever shaft.
(b) Place a new lock washer and tighten the nut.
Torque: 12 Nm (122 kgf-cm, 8 ft-lbf)
(c) Temporarily install the 2 bolts.

(d) Temporarily install the transmission control shift lever.
(e) Turn the lever counterclockwise until it stops, then turn it clockwise 2 notches.
(f) Remove the transmission control shift lever.

(g) Align the groove with neutral basic line.
(h) Tighten the 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)

(i) Using a screwdriver, stake the nut with the lock washer.
81. INSTALL TRANSMISSION CONTROL SHAFT LEVER
(a) Install the transmission control shaft lever with the nut and washer.
Torque: 12 Nm (122 kgf-cm, 8 ft-lbf)
82. INSTALL TRANSAXLE CASE NO.1 PLUG
(a) Install the transaxle case No. 1 plug and a new O-ring to the transaxle case.
83. INSTALL BREATHER PLUG NO.1 (ATM)
(a) Install the breather plug No. 1 and a new O-ring to the transaxle case.
84. INSTALL BREATHER PLUG HOSE