Part 2

DISASSEMBLY - Continued

43. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Remove the 2nd brake piston return spring sub-assembly from the transaxle case.
44. REMOVE 2ND BRAKE CLUTCH DISC

(a) Remove the 3 plates, 3 2nd brake clutch discs and flange from the transaxle case.
45. INSPECT 2ND BRAKE CLUTCH DISC (Transaxle Unit)

46. REMOVE REAR PLANETARY GEAR ASSEMBLY

(a) Using 2 screwdrivers, remove the snap ring from the transaxle case.

HINT: Tape the screwdriver tip before use.

(b) Remove the 1 way clutch No. 2 assembly and rear planetary gear assembly with the 2 planetary carrier thrust washer No. 2s from the transaxle case.

(c) Remove the 2 planetary carrier thrust washer No. 2s from the rear planetary gear assembly.
(d) Remove the 1 way clutch No. 2 assembly from the rear planetary gear assembly.

(e) Remove the thrust needle roller bearing and thrust bearing race from the transaxle case.
47. INSPECT REAR PLANETARY GEAR ASSEMBLY (Transaxle Unit)

48. INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE (Transaxle Unit)

49. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC

(a) Using a screwdriver, remove the snap ring from the transaxle case.

HINT: Tape the screwdriver tip before use.

(b) Remove the flange, 6 plates and 6 1st & reverse brake clutch discs from the transaxle case.
50. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC (Transaxle Unit)

51. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Using SST and a press, in the return spring until the snap ring is free from the return spring.
SST: 09350-32014
09351-32040

(b) Using snap ring pliers, remove the snap ring.
(c) Remove the 1st & reverse brake return spring sub-assembly from the transaxle case.
52. REMOVE 1ST AND REVERSE BRAKE PISTON

(a) Apply compressed air into the oil passage of the case to remove the 1st & reverse brake piston.

HINT: Hold the 1st and reverse piston so it is not slant and blow with the gun slightly away from the oil hole.

(b) If the 1st & reverse piston does not pop out with compressed air, use needle-nose pliers to remove it.

(c) Using a screwdriver, remove the 2 O-rings from the 1st & reverse brake piston.
53. REMOVE TRANSMISSION CASE COVER REAR

(a) Remove the 13 bolts from the transaxle case.

(b) Tap off the circumference of the transmission case cover rear with a plastic hammer to remove the rear case from the transaxle case, and remove the transmission case cover rear.
54. REMOVE INTERMEDIATE SHAFT SUB-ASSEMBLY

(a) Using a chisel and hammer, unstake the counter drive gear nut.

(b) Using SST, remove the counter drive gear nut.
SST: 09330-00021
SST: 09350-32014
09351-32032

(a) Using SST and a press, remove the counter drive gear from the transaxle case.
SST: 09950-60010
09951-00380
SST: 09950-70010
09951-07100
56. REMOVE COUNTER DRIVE GEAR BEARING
(a) Remove the snap ring from the counter drive gear bearing.
(b) Remove the counter drive gear bearing from the counter drive gear.
57. REMOVE COUNTER DRIVEN GEAR

(a) Using a chisel and hammer, unstake the counter driven gear nut.

(b) Using SST to hold the counter shaft assembly, remove the counter driven gear nut on the counter driven gear side.
SST: 09350-32014
09351-32170

(d) Remove the thrust needle roller bearing from the transaxle case.
58. REMOVE COUNTER SHAFT ASSEMBLY

(a) Pull out the counter shaft assembly from the transaxle case.

(b) Remove the thrust needle roller bearing from the counter shaft assembly.
59. INSPECT PISTON STROKE OF UNDERDRIVE CLUTCH (Transaxle Unit)

60. REMOVE UNDERDRIVE CLUTCH ASSEMBLY

(a) Remove the underdrive clutch assembly from the transaxle case.
61. REMOVE UNDERDRIVE 1 WAY CLUTCH RETAINER
(a) Remove the underdrive 1 way clutch retainer from the transaxle case.
62. INSPECT UNDERDRIVE 1 WAY CLUTCH ASSEMBLY (Transaxle Unit)

63. REMOVE UNDERDRIVE 1 WAY CLUTCH ASSEMBLY

(a) Remove the underdrive 1 way clutch assembly and underdrive clutch drum thrust washer from the underdrive clutch drum sub-assembly.
64. REMOVE OVERDRIVE CLUTCH DRUM OIL SEAL RING

(a) Remove the 2 overdrive clutch drum oil seal rings from the transaxle case.
65. INSPECT PACK CLEARANCE OF UNDERDRIVE BRAKE (Transaxle Unit)

66. REMOVE UNDERDRIVE CLUTCH DISC NO.2

(a) Using SST and a press, press in the flange until the snap ring is free from the flange.
SST: 09350-32014
09351-32070
(b) Using a screwdriver, remove the underdrive clutch flange No. 2 hole snap ring from the transaxle case.

(c) Remove the flange, 3 plates and 3 underdrive clutch discs No. 2.
67. INSPECT UNDERDRIVE CLUTCH DISC NO.2 (Transaxle Unit)

68. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

(a) Remove the underdrive brake return spring sub-assembly from the transaxle case.
69. REMOVE UNDERDRIVE BRAKE PISTON

(a) Using low-pressure compressed air (98 kPa, 1 kgf/cm2, 14 psi), pop out the underdrive brake piston into a rag.

(b) Using a screwdriver, remove the 2 O-rings from the underdrive brake piston.
70. REMOVE PARKING LOCK PAWL

(a) Remove the 2 bolts, pawl stopper plate, torsion spring and spring guide sleeve from the transaxle case.

(b) Remove the bolt and pawl shaft clamp from the transaxle case.

(a) Remove the spring guide sleeve from the transaxle case.
72. REMOVE CAM GUIDE SLEEVE

(a) Remove the cam guide sleeve from the transaxle case.
73. REMOVE B-4 ACCUMULATOR PISTON

(a) Using a "TORX" wrench, remove the 7 screws.

(b) Remove the 2 bolts.
(c) Remove the transmission case plate No. 2 and transmission case plate No. 2 gasket from the transaxle case.

(d) Remove the B-4 accumulator piston and compression spring from the transaxle case.
(e) Remove the O-ring from the B-4 accumulator piston.
74. REMOVE TRANSMISSION CASE PLATE NO.3
(a) Remove the bolt and transmission case plate No. 3 from the transaxle case.
75. REMOVE COUNTER DRIVEN GEAR CYLINDRICAL ROLLER BEARING

(a) Using SST, remove the counter driven gear cylindrical roller bearing from the transaxle case.
SST: 09308-00010
76. REMOVE TRANSAXLE APPLY TUBE CLAMP NO.1

(a) Remove the 2 bolts and 2 transaxle apply tube clamps No. 1 from the transaxle housing.
77. REMOVE TRANSAXLE APPLY TUBE CLAMP NO.2
(a) Remove the bolt and transaxle apply tube clamp No.2 from the transaxle housing.
78. REMOVE TRANSMISSION LUBE APPLY TUBE

(a) Using a screwdriver, remove the transmission lube apply tube from the transaxle housing.

HINT: Tape the screwdriver tip before use.

NOTE: Be careful not to bend or damage the tube.

79. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Using a screwdriver, remove the differential gear lube apply tube transaxle housing.

HINT: Tape the screwdriver tip before use.

NOTE: Be careful not to bend or damage the tube.

80. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING

(a) Remove the bolt, seal washer and roller bearing retainer from the transaxle housing.

(b) Using SST, remove the underdrive cylindrical roller bearing from the transaxle housing.
SST: 09308-00010
81. REMOVE TRANSAXLE HOUSING OIL SEAL

(a) Using a screwdriver, remove the transaxle housing oil seal from the transaxle housing.
82. REMOVE TRANSAXLE CASE OIL SEAL

(a) Using a screwdriver, remove the transaxle case oil seal from the transaxle case.
83. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING

(a) Setting SST to the cut-out portion on the speedometer drive gear, remove the front drive pinion front tapered roller bearing from the differential case.
SST: 09950-40011
09951-04010
09952-04010
09953-04030
09954-04010
09955-04061
09957-04010
09958-04011
SST: 09950-60010
09951-00340
(b) Remove the speedometer drive gear from the differential case.

(c) Using SST and a hammer, drive out the front drive pinion front tapered roller bearing outer race.
SST: 09350-32014
09351-32090
84. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

(a) Setting SST to the cut-out portion on the differential case, remove the front drive pinion rear tapered roller bearing from the differential case.
SST: 09950-40011
09951-04010
09952-04010
09953-04030
09954-04010
09955-04061
09957-04010
09958-04011
SST: 09950-60010
09951-00410

(b) Using SST and a hammer, drive out the front drive pinion rear tapered roller bearing outer race and plate washer.
SST: 09350-32014
09351-32130
09351-32150
85. BEARING POSITION