Disassembly

1ZZ-FE STARTING: STARTER:

COMPONENTS









DISASSEMBLY

1. REMOVE MAGNET SWITCH BODY





(a) Remove the nut, then disconnect the lead wire from the magnet switch.





(b) Remove the 2 screws [B] which are used to secure the magnet switch to the starter drive housing.
(c) Remove the magnet switch.
(d) Remove the return spring and plunger from the starter drive housing.
2. REMOVE STARTER YOKE ASSEMBLY





(a) Remove the 2 through bolts, then pull out the starter yoke together with the starter commutator end frame.





(b) Remove the starter yoke from the starter commutator end frame.
3. REMOVE STARTER ARMATURE PLATE





(a) Remove the starter armature plate from the starter yoke.
4. REMOVE STARTER COMMUTATOR END FRAME COVER





(a) Using a screwdriver, remove the starter commutator end frame cover.
5. REMOVE STARTER ARMATURE ASSEMBLY





(a) Using snap ring pliers, remove the snap ring.
(b) Remove the washer and the starter armature from the starter commutator end frame.
6. REMOVE PLANETARY GEAR





(a) Remove the 3 planetary gears from the starter center bearing clutch.
7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY





(a) Remove the starter center bearing clutch together with the starter drive lever set pin from the starter drive housing.
8. REMOVE STARTER DRIVE LEVER SET PIN





(a) Remove the starter drive lever set pin from the starter center bearing clutch.