Removal

1ZZ-FE FUEL: FUEL TANK:

COMPONENTS













REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE REAR SEAT CUSHION ASSEMBLY RH (Removal)

3. REMOVE REAR FLOOR SERVICE HOLE COVER (Removal)

4. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (Removal)

5. DRAIN FUEL
6. REMOVE FRONT EXHAUST PIPE ASSEMBLY





(a) Using a clip remover, remove the clip (A).
(b) Pull off the floor carpet front (B).





(c) Disconnect the heated oxygen sensor connector (C).
(d) Remove the grommet, then pull the connector to the outside of the vehicle (D).





(e) Remove 2 nuts and the floor panel brace front (E).
(f) Remove the 4 bolts and 4 compression springs (F).
(g) Remove the exhaust pipe front from the 2 exhaust pipe supports No. 4 (G).









(h) Remove the gasket from the exhaust manifold (H).





(i) Remove the gasket from the exhaust pipe front (I).
7. REMOVE NO. 1 FUEL TANK PROTECTOR





(a) Remove the 4 bolts, then remove the No. 1 fuel tank protector.
8. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY





(a) Remove the 2 bolts, then disconnect the No. 2 parking brake cable.
9. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Remove the 2 bolts, then disconnect the No. 3 parking brake cable.
10. REMOVE FUEL TANK ASSEMBLY





(a) Disconnect the fuel tank main tube (A).
(1) Pinch the tabs of the retainer of the fuel tube connector to remove the lock claws and push it down as shown in the illustration.
(2) Pull the fuel tank main tube out of the pipe.

NOTICE:
- Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
- It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
- Only disconnect the quick connector by hand.
- Do not bend, kink or twist the nylon tubes.
- Protect the connector by covering it with a plastic bag.
- If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off the pipe carefully.





(b) Disconnect the fuel tank breather tube (B).
(1) Remove the checker of the fuel tube connector from the pipe.
(2) Pinch the retainer of the fuel tube connector, then pull the fuel tube connector out of the pipe.

NOTICE:
- Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
- It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
- Only disconnect the quick connector by hand.
- Do not bend, kink or twist the nylon tubes.
- Protect the connector by covering it with a plastic bag.
- If the pipe and connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off the pipe carefully.





(c) Disconnect the fuel tank vent hose (C).
(1) Pinch the tabs of the retainer of the fuel tube connector to remove the lock claws and slide it as shown in the illustration.
(2) Pull the fuel tank vent hose out of the pipe.

NOTICE:
- Check that there is no dirt or other foreign objects around the connector before disconnecting it. Clean the connector if necessary.
- It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
- Only disconnect the quick connector by hand.
- Do not bend, kink or twist the nylon tubes.
- Protect the connector by covering it with a plastic bag.





(d) Using a screwdriver, unfasten the claw. Then remove the fuel tank filler pipe cover from the fuel tank filler pipe (D).





(e) Loosen the hose clamp bolt, then disconnect the fuel tank filler pipe hose from the fuel tank (E).





(f) Hold the fuel tank using a transmission jack (F).
(g) Remove the 4 bolts, then remove the 2 fuel tank bands No. 1 (G).
(h) Operate the transmission jack, then remove the fuel tank (H).
11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY





(a) Remove the fuel tank main tube from the fuel tank.
12. REMOVE FUEL TANK VENT HOSE





(a) Remove the fuel tank vent hose from the fuel tank clamp.
13. REMOVE NO. 1 FUEL TANK CUSHION





(a) Remove the 4 No. 1 fuel tank cushions from the fuel tank.