Reassembly
ENGINE HOOD / DOOR: REAR DOOR:
COMPONENTS
REASSEMBLY
1. INSTALL REAR DOOR WEATHERSTRIP LH
(a) Install the weatherstrip.
(b) Apply adhesive to the threads of the bolt.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(c) Install the rear door check assembly with the door panel side bolt.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)
2. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH
(a) Apply MP grease to the sliding areas of the frame.
(b) Using a "TORX" socket wrench (T30), install the handle frame with the screw.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
3. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH
(a) Install the outside handle pad front and rear.
(b) Install the handle by pushing it in the direction indicated by the arrow marks in the illustration.
NOTE: If the release plate is not pulled and held when installing the handle, the release plate will interfere with the handle and become damaged.
(c) Using a "TORX" socket wrench (T30), install the outside handle cover with the screw.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
4. INSTALL REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Engage the door lock with the release plate of the handle, and then set it to the door panel.
NOTE: Make sure that the release plate of the frame is securely engaged with the door lock.
(c) Apply adhesive to the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(d) Using a "TORX" socket wrench (T30), install the door lock with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
5. INSTALL REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)
(a) Apply MP grease to the sliding and rotating areas of the door lock.
(b) Install a new door lock wire harness packing.
- When reinstalling the door lock, always use a new packing.
- Do not allow grease or dirt to contaminate the gap between the door panel and packing.
- An old packing or damaged packing cannot effectively protect against water. Water will damage the door lock.
(c) Engage the door lock with the release plate of the handle, and then set it to the door panel.
NOTE: Make sure that the release plate of the frame is securely engaged with the door lock.
(d) Apply adhesive to the threads of the 3 screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(e) Using a "TORX" socket wrench (T30), install the power door lock assembly with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
(f) Connect the power door lock connector.
6. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH (w/ Power Window)
(a) Using a "TORX" driver (T25), install the motor with the 3 screws.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH (w/o Power Window)
(a) Apply MP grease to the sliding and rotating areas of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Install the window regulator with the 4 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
8. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH (w/ Power Window)
(a) Apply MP grease to the sliding and rotating areas of the window regulator.
NOTE: Do not apply grease to the spring of the window regulator.
(b) Install the window regulator with the 4 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Connect the connector.
9. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH
(a) Insert the door window division bar to the door panel, then rotate it by 90°.
(b) Install the 2 bolts and 2 screws.
Bolt A - Torque: 6.2 Nm (63 kgf-cm, 55 in-lbf)
10. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH
HINT: Insert a cushion inside the door panel to prevent the glass from being scratched.
(a) Tilt the door glass and connect the roller of the regulator to the glass channel to install the door glass.
11. INSPECT POWER WINDOW CONTROL SYSTEM (w/ Power Window)
(a) Inspect the power window operation.
(1) Connect the power window switch to the wire harness and turn the ignition switch to the ON position.
(2) Repeat UP and DOWN operation several times in the manual operation.
12. INSTALL REAR SPEAKER ASSEMBLY
(a) Install the rear speaker to the door.
(b) Using an air riveter or hand riveter, install the rear speaker with 3 new rivets.
- Do not prize the riveter. The riveter will be damaged and the mandrel will bend.
- Do not tilt the riveter when fastening the rivet to the speaker as this will cause the rivet to be loose.
- Do not have any space between the rivet head and the speaker. The rivet head must be completely flat against the speaker.
- Do not have any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.
(c) Connect the speaker connector.
13. INSTALL REAR DOOR SERVICE HOLE COVER LH
(a) Install a new service hole cover to the door panel.
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles and folds after installing the service hole cover.
- After installing the service hole cover, the sealing condition should be confirmed.
(b) Install the bracket with the 2 screws.
14. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)
(a) Install the regulator handle to the regulator shaft.
HINT: With the door window fully closed, install the plate and regulator handle with the snap ring as shown in the illustration.