Installation
SLIDING ROOF: SLIDING ROOF HOUSING:
INSTALLATION
1. INSTALL SLIDING ROOF WEATHERSTRIP
(a) Install the sliding roof weatherstrip as follows:
(1) Position the joint of the weatherstrip at the rear center.
(2) Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.
(3) Install the lip of the weatherstrip firmly.
2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
(a) Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Connect the 4 sliding roof drain hoses.
NOTE: The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.
3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.
(b) Perform a level check.
(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.
Standard:
HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(c) Perform a gap check.
(1) Check the gap between the roof panel and roof glass.
NOTE: The gap must be even all around.
(d) After adjusting the sliding roof glass, using a T25 "TORX" driver, install the sliding roof glass sub-assembly with the 4 screws.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
4. INSPECT FOR WATER LEAK
(a) After adjusting the sliding roof glass sub-assembly, inspect for water leak.
(b) If there are any leaks, readjust the sliding roof glass sub-assembly.
5. INSTALL SLIDING ROOF SIDE GARNISH LH
(a) Engage the 6 claws and install the sliding roof side garnish LH.
6. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.
7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation
8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.
9. INSTALL FRONT SIDE RAIL SPACER LH
(a) Engage the 2 claws and install the front side rail spacer LH.
10. INSTALL FRONT SIDE RAIL SPACER RH
HINT: Use the same procedure for the RH side and the LH side.
11. INSTALL ROOF HEADLINING ASSEMBLY Installation
12. INSTALL SUN ROOF OPENING TRIM MOULDING Installation
13. INSTALL SPOT LIGHT ASSEMBLY Installation
14. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY Installation
15. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL VISOR HOLDER Installation
17. INSTALL VISOR ASSEMBLY LH Installation
18. INSTALL VISOR ASSEMBLY RH Installation
19. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
20. INSTALL FRONT PILLAR GARNISH LH Installation
21. INSTALL FRONT PILLAR GARNISH RH Installation
22. INSTALL ROOF SIDE INNER GARNISH LH Installation
23. INSTALL ROOF SIDE INNER GARNISH RH Installation
24. INSTALL UPPER CENTER PILLAR GARNISH LH Installation
25. INSTALL LOWER CENTER PILLAR GARNISH LH Installation
26. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
27. INSTALL LAP BELT OUTER ANCHOR COVER (for LH Side) Installation
28. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
29. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
30. INSTALL FRONT DOOR SCUFF PLATE LH Installation
31. INSTALL UPPER CENTER PILLAR GARNISH RH Installation
32. INSTALL LOWER CENTER PILLAR GARNISH RH Installation
33. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation
34. INSTALL LAP BELT OUTER ANCHOR COVER (for RH Side) Installation
35. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
36. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation
37. INSTALL FRONT DOOR SCUFF PLATE RH Installation
38. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH Reassembly
39. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH Reassembly
40. INSTALL DOOR ASSIST GRIP COVER LH Reassembly
41. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH Reassembly
42. INSTALL REAR SIDE SEATBACK ASSEMBLY LH Installation
43. INSTALL REAR SIDE SEATBACK ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.
44. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY LH Installation
45. INSTALL SEPARATE TYPE REAR SEATBACK ASSEMBLY RH Installation
46. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
47. INSTALL REAR SEAT HEADREST ASSEMBLY
48. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
49. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation
50. INSTALL REAR DOOR SCUFF PLATE LH Installation
51. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation
52. INSTALL REAR DOOR SCUFF PLATE RH Installation
53. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat) Installation
54. INSTALL INNER SEAT TRACK BRACKET COVER LH (for Power Seat) Installation
55. INSTALL SEAT TRACK COVER LH (for Power Seat) Installation
56. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
57. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat) Installation
58. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Power Seat) Installation
59. INSTALL SEAT TRACK COVER RH (for Power Seat) Installation
60. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Power Seat)
61. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat) Installation
62. INSTALL INNER SEAT TRACK BRACKET COVER RH (for Manual Seat) Installation
63. INSTALL SEAT TRACK COVER RH (for Manual Seat) Installation
64. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Manual Seat)
65. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Manual Seat)
66. PERFORM INITIALIZATION
NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
67. PERFORM ZERO POINT CALIBRATION AND SENSITIVITY CHECK (for Front Passenger Seat)
Programming and Relearning
68. INSPECT SRS WARNING LIGHT
Diagnosis System
69. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
Initialization
70. INSPECT SLIDING ROOF SYSTEM
On-Vehicle Inspection
71. INSPECT FRONT SEAT ASSEMBLY (for Power Seat) Installation
72. INSPECT FRONT SEAT ADJUSTER ASSEMBLY (for Manual Seat)