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Cylinder Head Assembly: Specifications

CYLINDER HEAD SET BOLT

Standard outside diameter:
10.85 to 11.00 mm (0.4272 to 0.4331 in.)

Minimum outside diameter:
10.70 mm (0.4213 in.)

Measuring point:
103 mm (4.06 in.)

SURFACE VARIATION - WARPAGE

Maximum warpage:
0.10 mm (0.0039 in.)

CYLINDER HEAD SUB-ASSEMBLY






Step 1

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)






Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts by an additional 90°.
Check that the painted mark is now facing rearward.

CYLINDER HEAD LH

Step 1
Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

Torque: 36 Nm (367 kgf-cm, 27 ft-lbf)






Step 2
Mark the cylinder head bolt head with paint as shown in the illustration.
Tighten the cylinder head bolts another 90°.

Step 3
Tighten the cylinder head bolts by an additional 90°.
Check that the painted mark is now facing rearward.






Tighten the 2 bolts in the order shown in the illustration.
Torque: 30 Nm (306 kgf-cm, 22 ft-lbf)

INTAKE MANIFOLD





Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)


EXHAUST MANIFOLD SUB-ASSEMBLY LH






Install the exhaust manifold sub-assembly LH with the 6 nuts.

Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

EXHAUST MANIFOLD SUB-ASSEMBLY RH






Install the exhaust manifold sub-assembly RH with the 6 nuts.

Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)

CAMSHAFT BEARING CAP RH









Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)


CAMSHAFT HOUSING SUB-ASSEMBLY RH






Install the camshaft housing RH, and tighten the 12 bolts in the order shown in the illustration.

Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)

NOTICE: Make sure that the knock pins of the camshafts are positioned as shown in the illustration before installing the camshaft housing RH.





Tighten the 8 bolts in the order shown in the illustration.

Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT BEARING CAP








Temporarily tighten the 8 bolts in the order shown in the illustration.

Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)

CAMSHAFT HOUSING SUB-ASSEMBLY LH





Install the camshaft housing LH, and tighten the 13 bolts in the order shown in the illustration.

Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)

NOTICE: Make sure that the knock pins of the camshafts are positioned as shown in the illustration before installing the camshaft housing LH.





Tighten the 8 bolts in the order shown in the illustration.

Torque: 16 Nm (163 kgf-cm, 12 ft-lbf)

CAMSHAFT TIMING GEAR

Torque: 100 Nm (1,020 kgf-cm, 74 ft-lbf)