Removal and Replacement
Compressor And Magnetic Clutch (for 1ZZ-FE):
Compressor And Magnetic Clutch (for 1ZZ-FE)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
a. Remove the bolt and disconnect the cooler refrigerant suction hose No. 1 from the compressor and magnetic clutch.
b. Remove the O-ring from the cooler refrigerant suction hose No. 1.
NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
3. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
a. Remove the bolt and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.
b. Remove the O-ring from the discharge hose sub-assembly.
NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
4. REMOVE ENGINE UNDER COVER RH
5. REMOVE FAN AND GENERATOR V BELT
6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
a. Disconnect the connector.
b. Remove the 3 bolts and compressor and magnetic clutch.
INSTALLATION
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
a. Install the compressor and magnetic clutch with the 3 bolts.
b. Temporarily tighten bolt A.
HINT: Do not over tighten the bolt until the compressor no longer moves.
c. Push down on the rear side of the compressor and fully tighten bolt B, bolt C and bolt A in order.
Torque: 24.5 N.m (250 kgf.cm, 18 ft.lbf)
d. Connect the connector.
2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL8 or equivalent
c. Install an O-ring to the discharge hose sub-assembly.
d. Install the discharge hose sub-assembly to the compressor and magnetic clutch with the bolt.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
3. INSTALL SUCTION HOSE SUB-ASSEMBLY
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to the new O-ring and fit surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL8 or equivalent
c. Install an O-ring to the cooler refrigerant suction hose No. 1.
d. Install the cooler refrigerant suction hose No. 1 to the compressor and magnetic clutch with the bolt.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
4. CHARGE REFRIGERANT
5. WARM UP ENGINE
6. INSPECT LEAKAGE OF REFRIGERANT