Removal and Replacement

OIL PUMP

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

COMPONENTS (Part 5):

REMOVAL
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE CYLINDER HEAD COVER NO.2
5. DRAIN ENGINE OIL
6. DRAIN ENGINE COOLANT
7. REMOVE FAN AND GENERATOR V BELT
8. REMOVE VANE PUMP ASSEMBLY
9. REMOVE GENERATOR ASSEMBLY
10. REMOVE ENGINE MOUNTING INSULATOR RH
11. REMOVE IGNITION COIL ASSEMBLY
12. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
14. REMOVE ENGINE MOUNTING BRACKET RH
15. REMOVE WATER PUMP ASSEMBLY
16. SEPARATE CRANKSHAFT POSITION SENSOR
17. SET NO. 1 CYLINDER TO TDC / COMPRESSION
18. REMOVE CRANKSHAFT PULLEY
19. REMOVE CHAIN TENSIONER ASSEMBLY NO.1
20. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
21. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL
22. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO.1
23. REMOVE CHAIN TENSIONER SLIPPER
24. REMOVE CHAIN SUB-ASSEMBLY





25. REMOVE CHAIN VIBRATION DAMPER NO.1
(a) Remove the 2 bolts and chain vibration damper.





26. REMOVE OIL PUMP ASSEMBLY
(a) Remove the 5 bolts, then remove the oil pump.





(b) Remove the gasket from the cylinder block.

INSTALLATION





1. INSTALL OIL PUMP ASSEMBLY
(a) Install a new gasket onto the cylinder block.





(b) Align the spline teeth of the oil pump drive rotor with the large teeth of the crankshaft, then slide on the oil pump.
(c) Install the oil pump with the 5 bolts.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
2. INSTALL CHAIN VIBRATION DAMPER NO.1
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
3. INSTALL CHAIN SUB-ASSEMBLY
4. INSTALL CHAIN TENSIONER SLIPPER
5. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1
6. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL
7. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
8. INSTALL CHAIN TENSIONER ASSEMBLY NO.1
9. INSTALL CRANKSHAFT PULLEY
10. INSTALL CRANKSHAFT POSITION SENSOR
11. INSTALL WATER PUMP ASSEMBLY
12. INSTALL ENGINE MOUNTING BRACKET RH
13. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
14. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
15. INSTALL IGNITION COIL ASSEMBLY
16. INSTALL ENGINE MOUNTING INSULATOR RH
17. INSTALL GENERATOR ASSEMBLY
18. INSTALL VANE PUMP ASSEMBLY
19. INSTALL FAN AND GENERATOR V BELT
20. ADD ENGINE COOLANT
21. ADD ENGINE OIL
22. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
23. INSPECT FOR COOLANT LEAK
24. INSPECT FOR OIL LEAK
25. INSTALL CYLINDER HEAD COVER NO.2
26. INSTALL ENGINE UNDER COVER RH
27. INSTALL FRONT WHEEL RH
Torque: 100 N*m (1,050 kgf*cm, 76 ft.*lbf)