Rear

REAR DISC BRAKE

COMPONENTS:

REMOVAL

HINT: Overhaul the RH side by the same procedure as the LH side.

1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID

NOTICE: Wash the brake fluid off immediately if it comes into contact with any painted surface.





3. REMOVE DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Remove the clip, anti-rattle spring No. 1 and anti-rattle spring No. 2.
(b) Remove the 2 pad guide pins and disc brake pads with anti-squeal shims.
(c) Remove the anti-squeal shims from each pad.
4. REMOVE DISC BRAKE CYLINDER ASSEMBLY REAR LH
(a) Remove the union bolt and gasket from the disc brake cylinder, then disconnect the flexible hose from the disc brake cylinder.

HINT: Gasket has 2 types: 2-piece type and 1-piece type.





(b) Remove the 2 bolts and disc brake cylinder.

INSTALLATION





1. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR LH
(a) Install the disc brake cylinder with the 2 bolts.
Torque: 46.6 N*m (475 kgf*cm, 34 ft.*lbf)
(b) Install a new gasket and flexible hose with the union bolt.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)

HINT:
^ Gasket has 2 types: 2-piece type and 1-piece type.
^ Install the flexible hose lock securely in the lock hole in the brake cylinder.

2. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)

NOTICE: If necessary, replace the anti-squeal shim kit when replacing the brake pad.

(a) Apply disc brake grease to inside of anti-squeal shims, and install the anti-squeal shims on each pad.
(b) Install the inner pad with the pad wear indicator plate facing upward, and install the outer pad.

NOTICE: There should be no oil or grease on the friction surface of the pads and the disc.

(c) Install the 2 pad guide pins.





(d) Install the anti-rattle spring No. 1 anti-rattle spring No. 2 and clip.
3. FILL RESERVOIR WITH BRAKE FLUID
4. BLEED MASTER CYLINDER
(a) Bleed the master cylinder.
SST 09023-00101
5. BLEED BRAKE LINE
(a) Bleed the brake line.
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR BRAKE FLUID LEAK
8. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)