Front
FRONT BRAKECOMPONENTS:
REMOVAL
HINT: Overhaul the RH side by the same procedure as the LH side.
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE: Wash the brake fluid off immediately if it comes into contact with any painted surface.
3. REMOVE FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY
(a) Remove the union bolt and gasket from the disc brake cylinder, then disconnect the flexible hose.
HINT: Gasket has 2 types: 2-piece type and 1-piece type.
(b) Hold the cylinder slide pin and remove the 2 bolts.
INSTALLATION
1. INSTALL FRONT DISC BRAKE CYLINDER SUB-ASSEMBLY
(a) Install the disc brake cylinder with the 2 bolts.
Torque: 34.3 N*m (350 kgf*cm, 25 ft.*lbf)
(b) Install a new gasket and flexible hose with the union bolt.
Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf)
HINT:
^ Gasket has 2 types: 2-piece type and 1-piece type.
^ Install the flexible hose lock securely in the lock hole in the disc brake cylinder.
2. FILL RESERVOIR WITH BRAKE FLUID
3. BLEED MASTER CYLINDER
(a) Bleed the master cylinder.
SST 09023-00101
4. BLEED BRAKE LINE
(a) Bleed the brake line.
5. CHECK FLUID LEVEL IN RESERVOIR
6. INSPECT FOR BRAKE FLUID LEAK
7. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)