Shifter A/T: Service and Repair

FLOOR SHIFT ASSEMBLY

COMPONENTS (Part 1):

COMPONENTS (Part 2):

REMOVAL
1. REMOVE UPPER CONSOLE PANEL
2. REMOVE CONSOLE BOX CARPET
3. REMOVE PARKING BRAKE HOLE COVER SUB-ASSEMBLY
4. REMOVE REAR CONSOLE BOX SUB-ASSEMBLY

5. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Remove the cable end from the rod of the floor shift assembly.

(b) Using a screwdriver, disconnect the control cable from the shift lever plate.

HINT: Tape up the screwdriver tip before use.

6. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSEMBLY
(a) Remove the cable end from the lever pin of the floor shift assembly.

(b) Using a screwdriver, disconnect the parking lock cable from the floor shift assembly.

HINT: Tape up the screwdriver tip before use.

7. REMOVE FLOOR SHIFT ASSEMBLY
(a) Disconnect the 2 connectors.

(b) Disconnect the 2 wire harness clamps from the shift lever assembly.
(c) Remove the 4 bolts and floor shift assembly.

DISASSEMBLY

1. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Releasing the lock by pressing the slick, disconnect the indicator light wire connector from the shift lever plate.

(b) Disengage the secondary locking device.
(c) Using a small screwdriver, disengage the locking lug of the terminals 2 and 4, and pull the terminals out from the rear.
(d) Disconnect the wire harness from the clamps.

(e) Remove the 2 screws and shift lever knob sub-assembly.

NOTICE: Pay attention not to apply unnatural load to transmission control switch wire harness.

2. REMOVE FLOOR SHIFT LEVER KNOB COVER
(a) Remove the shift lever knob cover.

3. REMOVE TRANSMISSION CONTROL SWITCH
(a) Using a small screwdriver, remove the transmission control switch.

HINT: Tape up the screwdriver tip before use.

4. REMOVE SHIFT LEVER KNOB BUTTON
(a) Remove the shift lever knob button and spring.

5. REMOVE INDICATOR LIGHT WIRE SUB-ASSEMBLY
(a) Remove the indicator light wire sub-assembly.
(b) Remove the cap and bulb from the indicator light wire sub-assembly.

6. REMOVE SHIFT LOCK RELEASE BUTTON COVER
(a) Using a screwdriver, remove the shift lock release button cover.

HINT: Tape up the screwdriver tip before use.

7. REMOVE UPPER POSITION INDICATOR HOUSING
(a) Using a screwdriver, release the 4 claws and remove the upper position indicator housing.

HINT: Tape up the screwdriver tip before use.

8. REMOVE CONTROL POSITION INDICATOR PLATE
(a) Remove the position indicator plate from the upper position indicator housing.

9. REMOVE POSITION INDICATOR SLIDE COVER
(a) Remove the position indicator slide cover.

10. REMOVE LOWER POSITION INDICATOR HOUSING
(a) Using a screwdriver, release the 3 claws and remove the lower position indicator housing.

HINT: Tape up the screwdriver tip before use.

11. REMOVE SHIFT LOCK RELEASE BUTTON
(a) Remove the shift lock release button and spring.

12. REMOVE SHIFT LOCK CONTROL UNIT ASSEMBLY
(a) Using a screwdriver, remove the toggle lever support pin and shift lock control unit assembly.

NOTICE: Work so as not to damage the stopper position.

HINT: Tape up the screwdriver tip before use.

13. REMOVE NO.1 SHIFT LEVER INSERT

ADJUSTMENT

1. INSPECT SHIFT LEVER POSITION
(a) When shifting the shift lever to each position, make sure that it moves smoothly, and the position indicator displays correctly.
Positions which can be shifted without pressing the shift lever knob button
R -> N -> D, L -> 2 -> D -> N
Positions which can be operated only while pressing the shift lever knob button
D -> 2 -> L, N -> R -> P
Positions which can be operated only while pressing the shift lever knob button, ignition switch ON and brake pedal depressed
P -> R
(b) Start the engine and make sure that the vehicle moves forward when shifting the lever from N to D position, and moves rearward when shifting to R position.

2. ADJUST SHIFT LEVER POSITION
(a) Remove the nut and disconnect the control cable from the control shaft lever.

(b) Turn the control shaft lever counterclockwise until it stops.
(c) Turn it clockwise 2 notches to set it to the N position.
(d) Move the shift lever to the N position and install the control cable to the control shaft lever with the nut white pushing the end of the control cable up.

NOTICE:
^ The shift lever cannot be moved if the end of the control cable is excessively pushed up.
^ Tighten the nut while the control cable is properly stretched.

(e) After adjustment, check that the shift lever moves smoothly and the shift lever and gear operate correctly.

REASSEMBLY
1. INSTALL NO.1 SHIFT LEVER INSERT

2. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY
(a) Install the shift lock control unit assembly and toggle lever support pin.

NOTICE: Work so as not to damage the stopper position.

3. INSTALL SHIFT LOCK RELEASE BUTTON
(a) Apply MP grease on the shift lock release spring and shift lock release button.
(b) Install the shift lock release button and shift lock release spring to the position indicator housing lower.

HINT: Fit the claws securely.

4. INSTALL LOWER POSITION INDICATOR HOUSING
(a) Install the lower position indicator housing.

HINT: Fit the claws securely.

5. INSTALL POSITION INDICATOR SLIDE COVER
(a) Install the position indicator slide cover.

6. INSTALL CONTROL POSITION INDICATOR PLATE
(a) Install the position indicator plate to the upper position indicator housing.

7. INSTALL UPPER POSITION INDICATOR HOUSING
(a) Install the upper position indicator housing.

HINT: Fit the claws securely.

8. INSTALL SHIFT LOCK RELEASE BUTTON COVER
(a) Install the shift lock release button cover to the upper position indicator housing.

9. INSTALL INDICATOR LIGHT WIRE SUB-ASSEMBLY
(a) Install the bulb and cap to the indicator light wire sub-assembly.
(b) Install the indicator light wire sub-assembly.

10. INSTALL SHIFT LEVER KNOB BUTTON
(a) Apply MP grease to the spring and shift lever knob button.
(b) Install the spring and shift lever knob button.

HINT: Fit the claws securely.

11. INSTALL TRANSMISSION CONTROL SWITCH
(a) Insert the wire harness into the shift lever knob from the part shown by the arrow, and install the transmission control switch to the shift lever knob.

HINT: Fit the claws securely.

12. INSTALL FLOOR SHIFT LEVER KNOB COVER
(a) Install the shift lever knob cover.

13. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY
(a) Install the shift lever knob sub-assembly with the 2 screws.

HINT: Coat the threads of screws with adhesive.

Sealant: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTICE: Make sure not to catch wire harness.

(b) Install the 2 terminals into the indicator light wire connector.

1. INSTALL FLOOR SHIFT ASSEMBLY
(a) Install the floor shift.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)

HINT: Tighten them in the order, A, B, C and D.

(b) Connect the 2 wire harness clamps to the shift lever plate.
(c) Connect the 2 connectors.

2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Install the control cable to the shift lever plate.

HINT: Fit the claws securely.

(b) Install the cable end to the rod of the floor shift assembly.

HINT: Install it with the uneven surface facing upward.

3. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSEMBLY
(a) Set the accessory tool.
(1) Shift the shift lever to N position and turn the ignition switch to ACC or ON.
(2) Set the accessory tool to the shift lock control unit assembly as shown in the illustration.
Accessory tool parts No.: 33693-02010

HINT: Only in the case of reusing the shift lock control unit assembly.

(b) Using a screwdriver, unlock the claw of the lock key of automatic adjustment parts.

(d) Insert the lever pin into the hole in the cable end.

HINT: Fit the claws securely.

(e) Lock the lock key.

HINT: At this time, the shift lever should be in N position and the ignition key should be set to ACC or ON.

(f) Remove the accessory tool.
Accessory tool parts No.: 33693-02010
4. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY
5. INSTALL PARKING BRAKE HOLE COVER SUB-ASSEMBLY
6. INSTALL CONSOLE BOX CARPET
7. INSTALL UPPER CONSOLE PANEL
8. CHECK KEY INTERLOCK OPERATION
9. CHECK SHIFT LOCK OPERATION
10. CHECK SHIFT LOCK RELEASE BUTTON OPERATION