Transmission Installation
INSTALLATION1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Install the torque converter clutch to the automatic transaxle.
(b) Using vernier calipers, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (procedure "l").
(c) Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in procedure "l".
Standard: A + 1 mm (0.04 inch) or more
NOTICE: Remember to minus the thickness of the straight edge.
2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle and 6 bolts to the engine.
Torque:
Bolt A 64 Nm (650 kgf-cm, 47 ft. lbs.)
Bolt B 46 Nm (470 kgf-cm, 34 ft. lbs.)
Bolt C 23 Nm (235 kgf-cm, 17 ft. lbs.)
(b) Install the 6 torque converter mounting bolts.
Torque: 28 Nm (285 kgf-cm, 20 ft. lbs.)
HINT: First install the yellowish green colored bolt and then the remaining 5 bolts.
3. INSTALL FLYWHEEL HOUSING UNDER COVER
4. INSTALL REAR ENGINE MOUNTING BRACKET
(a) Install the rear engine mounting bracket to the automatic transaxle with the 3 bolts.
Torque: 64 Nm (652 kgf-cm, 47 ft. lbs.)
5. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket to the automatic transaxle with the 2 bolts.
Torque: 64 Nm (652 kgf-cm, 47 ft. lbs.)
6. INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY
(a) Install the dynamic damper, center member sub-assembly with front engine mounting insulator and 4 bolts.
Torque:
Bolt A 52 Nm (530 kgf-cm, 38 ft. lbs.)
Bolt B 60 Nm (612 kgf-cm, 44 ft. lbs.)
7. INSTALL REAR ENGINE MOUNTING INSULATOR
(a) Install the rear engine mounting insulator and bolt to the rear engine mounting bracket.
Torque: 65 Nm (662 kgf-cm, 48 ft. lbs.)
(b) Tighten the 3 nuts and bolt.
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)
8. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)
9. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator LH with the 5 bolts and nut.
Torque:
Bolt 52 Nm (530 kgf-cm, 38 ft. lbs.)
Nut 80 Nm (815 kgf-cm, 59 ft. lbs.)
10. INSTALL FRONT ENGINE MOUNTING INSULATOR
(a) Install to the front engine mounting bracket with the bolt and nut.
Torque: 52 Nm (530 kgf-cm, 38 ft. lbs.)
11. INSTALL STARTER ASSEMBLY
(a) Install the starter with the 2 bolts.
Torque: 39 Nm (400 kgf-cm, 29 ft. lbs.)
(b) Connect the starter connector.
(c) Install the starter wire and nut.
Torque: 13 Nm (132 kgf-cm, 10 ft. lbs.)
(d) Close the terminal cover.
12. INSTALL AUTOMATIC TRANSMISSION CASE PROTECTOR
(a) Install the case protector with the 2 bolts.
Torque: 18 Nm (182 kgf-cm, 14 ft. lbs.)
13. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
14. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
15. INSTALL FRONT EXHAUST PIPE ASSEMBLY
16. INSTALL ENGINE UNDER COVER LH
17. INSTALL ENGINE UNDER COVER RH
18. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
19. INSTALL OXYGEN SENSOR CONNECTOR
(a) Connect the oxygen sensor connector.
(b) Install the floor carpet and foot rest.
20. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Temporarily install the No. 1 oil cooler outlet tube.
(b) Temporarily install the No. 1 oil cooler inlet tube.
(c) Coat a new O-ring with ATF, and install them to the oil filler tube.
(d) Install the oil filler tube to the automatic transaxle.
(e) Install the oil cooler tube clamp with the 2 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 inch lbs.)
(f) Install the ATF lever gauge.
21. INSTALL NO.1 OIL COOLER OUTLET TUBE
(a) Tighten the No. 1 oil cooler outlet tube.
Torque: 35 Nm (350 kgf-cm, 25 ft. lbs.)
22. INSTALL NO.1 OIL COOLER INLET TUBE
(a) Tighten the No. 1 oil cooler inlet tube.
Torque: 35 Nm (350 kgf-cm, 25 ft. lbs.)
23. CONNECT CONNECTOR
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) without ABS: Connect the speedometer sensor connector.
24. INSTALL WIRE HARNESS
(a) Install the wire harness clamp bracket with the bolt.
Torque: 13 Nm (132 kgf-cm, 10 ft. lbs.)
(b) Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.
Torque:
Bolt A 26 Nm (260 kgf-cm, 19 ft. lbs.)
Bolt B 10 Nm (102 kgf-cm, 7 ft. lbs.)
Bolt C 13 Nm (132 kgf-cm, 10 ft. lbs.)
25. INSTALL NO.1 TRANSMISSION CONTROL CABLE BRACKET
(a) Install the control cable bracket with the 2 bolts.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
26. INSTALL TRANSMISSION CONTROL CABLE SUPPORT
(a) Install the control cable support with the bolt.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
(b) Connect the control cable and wire harness to the control cable support.
27. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Temporarily install the control cable to the control shaft lever with the nut.
(b) Install the control cable and clip to the bracket.
28. INSTALL BATTERY CARRIER
(a) Install the battery carrier with the 4 bolts.
Torque: 13 Nm (132 kgf-cm, 10 ft. lbs.)
29. INSTALL BATTERY
30. INSTALL AIR CLEANER ASSEMBLY WITH HOSE
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)
31. INSTALL NO.2 CYLINDER HEAD COVER
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)
32. INSTALL HOOD SUB-ASSEMBLY
Torque: 13 Nm (132 kgf-cm, 10 ft. lbs.)
33. INSPECT HOOD SUB-ASSEMBLY
34. ADJUST HOOD SUB-ASSEMBLY
35. ADD AUTOMATIC TRANSAXLE FLUID
Fluid type: T-IV
Capacity: 3.0 liters (3.2 US qts, 2.6 Imp.qts)
36. INSPECT AUTOMATIC TRANSAXLE FLUID
37. ADJUST SHIFT LEVER POSITION
38. INSPECT SHIFT LEVER POSITION
39. INSPECT FRONT WHEEL ALIGNMENT
40. CHECK ABS SPEED SENSOR SIGNAL (w/ ABS)
41. RESET MEMORY