Part 2

DISASSEMBLY(continued)

46. REMOVE REAR PLANETARY GEAR ASSEMBLY
(a) Using 2 screwdrivers, remove the snap ring from the transaxle case.

HINT: Tape the screwdriver tip before use.

(b) Remove the No. 2 1 way clutch assembly and rear planetary gear assembly with the 2 No. 2 planetary carrier thrust washers from the transaxle case.

(c) Remove the 2 No. 2 planetary carrier thrust washers from the rear planetary gear assembly.
(d) Remove the No. 2 1 way clutch assembly from the rear planetary gear assembly.

(e) Remove the thrust needle roller bearing and thrust bearing race from the transaxle case.
47. INSPECT REAR PLANETARY GEAR ASSEMBLY
48. INSPECT PACK CLEARANCE OF FIRST AND REVERSE BRAKE

49. REMOVE 1ST AND REVERSE BRAKE CLUTCH DISC
(a) Using a screwdriver, remove the snap ring from the transaxle case.

HINT: Tape the screwdriver tip before use.

(b) Remove the flange, 6 plates and 6 discs from the transaxle case.
50. INSPECT 1ST AND REVERSE BRAKE CLUTCH DISC

51. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Using SST and a press, in the return spring until the snap ring is free from the return spring.
SST 09350-32014 (09351-32040)

(b) Using snap ring pliers, remove the snap ring.
(c) Remove the 1st and reverse brake return spring sub-assembly from the transaxle case.

52. REMOVE 1ST AND REVERSE BRAKE PISTON
(a) Apply compressed air into the oil passage of the case to remove the 1st and reverse brake piston.

HINT: Hold the 1st and reverse piston so it is not slant and blow with the gun slightly away from the oil hole.

(b) If the 1st and reverse piston does not pop out with compressed air, use needle-nose pliers to remove it.

53. REMOVE REAR TRANSMISSION CASE COVER
(a) Remove the 13 bolts from the transaxle case.

(b) Tap off the circumference of the transmission case cover rear with a plastic hammer to remove the rear case from the transaxle case, and remove the transmission case cover rear.

54. REMOVE INTERMEDIATE SHAFT SUB-ASSEMBLY
(a) Using a chisel and hammer, unstake the counter drive gear nut.

(b) Using SST, remove the counter drive gear nut.
SST 09330-00021, 09350-32014 (09351-32032)

55. REMOVE COUNTER DRIVE GEAR
(a) Using SST and a press, remove the counter drive gear from the transaxle case.
SST 09950-60010 (09951-00380), 09950-70010 (09951-07100)
56. REMOVE COUNTER DRIVE GEAR BEARING
(a) Remove the snap ring from the counter drive gear bearing.
(b) Remove the counter drive gear bearing from the counter drive gear.

57. REMOVE COUNTER DRIVEN GEAR
(a) Using a chisel and hammer, unstake the counter driven gear nut.

(b) Using SST to hold the counter shaft assembly, remove the counter driven gear nut on the counter driven gear side.
SST 09350-32014 (09351-32170)

(d) Remove the thrust needle roller bearing from the transaxle case.

58. REMOVE COUNTER SHAFT ASSEMBLY
(a) Pull out the counter shaft assembly from the transaxle case.

(b) Remove the thrust needle roller bearing from the counter shaft assembly.
59. INSPECT PISTON STROKE OF UNDERDRIVE CLUTCH

60. REMOVE UNDERDRIVE CLUTCH ASSEMBLY
(a) Remove the underdrive clutch assembly from the transaxle case.
61. REMOVE UNDERDRIVE 1 WAY CLUTCH RETAINER
(a) Remove the underdrive 1 way clutch retainer from the transaxle case.
62. INSPECT UNDERDRIVE 1 WAY CLUTCH ASSEMBLY

63. REMOVE UNDERDRIVE 1 WAY CLUTCH ASSEMBLY
(a) Remove the underdrive 1 way clutch assembly and underdrive clutch drum thrust washer from the underdrive clutch drum sub-assembly.

64. REMOVE OVERDRIVE CLUTCH DRUM OIL SEAL RING
(a) Remove the 2 overdrive clutch drum oil seal rings from the transaxle case.
65. INSPECT PACK CLEARANCE OF UNDERDRIVE BRAKE

66. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC
(a) Using SST and a press, press in the flange until the snap ring is free from the flange.
SST 09350-32014 (09351-32070)
(b) Using a screwdriver, remove the No. 2 underdrive clutch flange hole snap ring from the transaxle case.

68. REMOVE UNDERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Remove the underdrive brake return spring sub-assembly from the transaxle case.

69. REMOVE UNDERDRIVE BRAKE PISTON
(a) Using low-pressure compressed air (98 kPa, 1 kgf/cm2, 14 psi), pop out the underdrive brake piston into a rag.

(b) Using a screwdriver, remove the 2 O-rings from the underdrive brake piston.

70. REMOVE PARKING LOCK PAWL
(a) Remove the 2 bolts, pawl stopper plate, torsion spring and spring guide sleeve from the transaxle case.

(b) Remove the bolt and pawl shaft clamp from the transaxle case.

71. REMOVE PARKING LOCK SLEEVE
(a) Remove the spring guide sleeve from the transaxle case.

72. REMOVE CAM GUIDE SLEEVE
(a) Remove the cam guide sleeve from the transaxle case.

73. REMOVE B-4 ACCUMULATOR PISTON
(a) Using a "TORX" wrench, remove the 7 screws.

(b) Remove the 2 bolts.
(c) Remove the No. 2 transmission case plate and No. 2 transmission case plate gasket from the transaxle case.

(d) Remove the B-4 accumulator piston and compression spring from the transaxle case.
(e) Remove the O-ring from the B-4 accumulator piston.
74. REMOVE NO. 3 TRANSMISSION CASE PLATE
(a) Remove the bolt and No. 3 transmission case plate from the transaxle case.

75. REMOVE COUNTER DRIVEN GEAR CYLINDRICAL ROLLER BEARING
(a) Using SST, remove the counter driven gear cylindrical roller bearing from the transaxle case.
SST 09308-00010

76. REMOVE NO. 1 TRANSAXLE APPLY TUBE CLAMP
(a) Remove the 2 bolts and 2 clamps from the transaxle housing.
77. REMOVE NO. 2 TRANSAXLE APPLY TUBE CLAMP
(a) Remove the bolt and No. 2 transaxle apply tube clamp from the transaxle housing.

78. REMOVE TRANSMISSION LUBE APPLY TUBE
(a) Using a screwdriver, remove the transmission lube apply tube from the transaxle housing.

HINT: Tape the screwdriver tip before use.

NOTICE: Be careful not to bend or damage the tube.

79. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE
(a) Using a screwdriver, remove the differential gear lube apply tube transaxle housing.

HINT: Tape the screwdriver tip before use.

NOTICE: Be careful not to bend or damage the tube.

80. REMOVE UNDERDRIVE CYLINDRICAL ROLLER BEARING
(a) Remove the bolt, seal washer and roller bearing retainer from the transaxle housing.

(b) Using SST, remove the underdrive cylindrical roller bearing from the transaxle housing.
SST 09308-00010

81. REMOVE TRANSAXLE HOUSING OIL SEAL
(a) Using a screwdriver, remove the transaxle housing oil seal from the transaxle housing.

82. REMOVE TRANSAXLE CASE OIL SEAL
(a) Using a screwdriver, remove the transaxle case oil seal from the transaxle case.

83. REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING
(a) Setting SST to the cut-out portion on the speedometer drive gear, remove the front drive pinion front tapered roller bearing from the differential case.
SST 09950-40011 (09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04061, 09957-04010, 09958-04011), 09950-60010 (09951-00340)
(b) Remove the speedometer drive gear from the differential case.

(c) Using SST and a hammer, drive out the front drive pinion front tapered roller bearing outer race.
SST 09350-32014 (09351-32090)

84. REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING
(a) Setting SST to the cut-out portion on the differential case, remove the front drive pinion rear tapered roller bearing from the differential case.
SST 09950-40011 (09951-04010, 09952-04010, 09953-04030, 09954-04010, 09955-04061, 09957-04010, 09958-04011), 09950-60010 (09951-00410)

(b) Using SST and a hammer, drive out the front drive pinion rear tapered roller bearing outer race and plate washer.
SST 09350-32014 (09351-32130, 09351-32150)
85. BEARING POSITION
(a) Check the bearing position.