Removal

MANUAL TRANSAXLE ASSEMBLY

REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEELS
5. REMOVE ENGINE UNDER COVER LH
6. REMOVE ENGINE UNDER COVER RH
7. REMOVE FRONT FENDER APRON SEAL RH
8. DRAIN ENGINE OIL
9. DRAIN ENGINE COOLANT
10. DRAIN MANUAL TRANSAXLE OIL
11. DRAIN BRAKE FLUID
12. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY
13. REMOVE COWL TOP PANEL OUTER SUBASSEMBLY
14. REMOVE NO. 1 ENGINE COVER SUBASSEMBLY
15. REMOVE V-RIBBED BELT
16. REMOVE AIR CLEANER INLET ASSEMBLY
17. REMOVE AIR CLEANER CAP SUBASSEMBLY
18. REMOVE AIR CLEANER CASE SUBASSEMBLY
19. REMOVE BATTERY
20. REMOVE NO. 2 ENGINE MOUNTING STAY RH
21. REMOVE ENGINE MOVING CONTROL ROD SUBASSEMBLY
22. REMOVE NO. 2 ENGINE MOUNTING BRACKET RH
23. DISCONNECT NO. 1 VACUUM HOSE CONNECTOR
24. DISCONNECT RADIATOR HOSE INLET
25. DISCONNECT RADIATOR HOSE OUTLET
26. DISCONNECT HEATER INLET WATER HOSE
27. DISCONNECT HEATER OUTLET WATER HOSE
28. REMOVE ECM
29. DISCONNECT ENGINE WIRE
30. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
31. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
32. DISCONNECT RETURN TUBE SUBASSEMBLY
33. REMOVE CLUTCH ACCUMULATOR ASSEMBLY
34. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
35. DISCONNECT FUEL TUBE SUBASSEMBLY
36. REMOVE GENERATOR ASSEMBLY
37. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH
38. REMOVE FRONT EXHAUST PIPE ASSEMBLY
39. REMOVE FRONT AXLE HUB NUT LH
40. REMOVE FRONT AXLE HUB NUT RH

HINT: Use the same procedures described for the LH side.

41. REMOVE FRONT STABILIZER LINK ASSEMBLY LH
42. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

43. REMOVE FRONT SPEED SENSOR LH
44. REMOVE FRONT SPEED SENSOR RH

HINT: Use the same procedures described for the LH side.

45. DISCONNECT TIE ROD ASSEMBLY LH
46. DISCONNECT TIE ROD ASSEMBLY RH
47. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM LH
48. DISCONNECT FRONT SUSPENSION LOWER NO. 1 ARM RH

HINT: Use the same procedures described for the LH side.

49. SEPARATE FRONT AXLE ASSEMBLY LH
50. SEPARATE FRONT AXLE ASSEMBLY RH

HINT: Use the same procedures described for the LH side.

51. SEPARATE STEERING SLIDING YOKE
52. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
53. REMOVE VANE PUMP ASSEMBLY
54. REMOVE FRONT FRAME ASSEMBLY
55. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
56. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
57. REMOVE STARTER ASSEMBLY
58. DISCONNECT WIRE HARNESS
(a) Remove the bolt and separate the ground cable.
(b) Disconnect the back-up light switch connector.
(c) Disconnect the wire harness.





59. REMOVE MANUAL TRANSAXLE ASSEMBLY
(a) Remove the 10 bolts.
(b) Separate and remove the transaxle from the engine.





60. REMOVE CLUTCH LINE
(a) Remove the 2 bolts, clutch line and bracket.





61. REMOVE WIRE HARNESS CLAMP
(a) Remove the 2 bolts and wire harness clamps.





62. REMOVE MANUAL TRANSMISSION CASE PROTECTOR
(a) Remove the 2 bolts and manual transmission case protector.





63. REMOVE ENGINE MOUNTING FRONT BRACKET
(a) Remove the 3 bolts and engine mounting front bracket.





64. REMOVE ENGINE MOUNTING INSULATOR LH
(a) Remove the 4 bolts and engine mounting insulator LH.