Shift and Select Lever Shaft
SHIFT AND SELECT LEVER SHAFTCOMPONENTS (Part 1):
COMPONENTS (Part 2):
DISASSEMBLY
1. REMOVE CONTROL SHIFT LEVER BUSHING
(a) Remove the control shift lever bushing from the No. 2 selecting bellcrank.
2. REMOVE NO. 1 SELECTING BELLCRANK DUST COVER
(a) Remove the No. 1 selecting bellcrank dust cover from the No. 2 selecting bellcrank.
3. REMOVE SELECTING BELLCRANK SUPPORT SUBASSEMBLY
(a) Remove the nut, wave washer, and selecting bellcrank No. 2 plate washer from the No. 2 selecting bellcrank.
(b) Remove the selecting bellcrank support subassembly from the No. 2 selecting bellcrank.
4. REMOVE NO. 2 SELECTING BELLCRANK DUST COVER
(a) Remove the No. 2 selecting bellcrank dust cover from the No. 2 selecting bellcrank.
5. REMOVE SELECTING BELLCRANK NO. 2 BUSHING
(a) Remove the selecting bellcrank bushing from the No. 2 selecting bellcrank.
6. REMOVE NO. 2 SHIFT LEVER INNER
(a) Hold the shift and select lever in a vise using aluminum plates.
NOTICE: Do not damage the shift and select lever shaft.
(b) Using a pin punch (5 mm), remove the 2 shift inner lever slotted pins.
NOTICE: Do not damage the shift and select lever shaft.
(c) Apply force to the No. 1 select return compression spring and No. 2 select return compression spring, then hold them in a vise using aluminum plates.
(d) Using 2 screwdrivers and a hammer, remove the select spring No. 2 seat snap ring from the shift and select lever shaft.
NOTICE: Do not damage the shift and select lever shaft.
(e) Remove the No. 2 select spring seat, No. 2 select return compression spring, and No. 2 shift lever inner from the shift and select lever shaft.
7. REMOVE NO. 1 SELECT SPRING SEAT
(a) Remove the shift inter lock plate, No. 1 select return compression spring and No. 1 select spring seat from the shift and select lever shaft.
8. REMOVE SHIFT INTERLOCK PLATE COVER
(a) Remove the shift interlock plate cover from the shift interlock plate.
9. REMOVE NO. 1 SHIFT LEVER INNER
(a) Remove the No. 1 shift lever inner from the shift interlock plate.
10. REMOVE SELECT SPRING NO. 1 SEAT SHAFT SNAP RING
(a) Using 2 screwdrivers and a hammer, remove the select spring No. 1 seat shaft snap ring.
NOTICE: Do not damage the shaft.
11. REMOVE CONTROL SHAFT COVER OIL SEAL
(a) Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.
HINT: Tape the screwdriver tip before use to avoid damage.
REASSEMBLY
1. INSTALL CONTROL SHAFT COVER OIL SEAL
(a) Using SST and a hammer, install a new control shaft cover oil seal to the control shaft cover.
SST 09950-60010 (09951-00280), 09950-70010 (09951-07100)
Oil seal installation depth: 28.0 to 29.0 mm (1.1022 to 1.142 inch)
2. INSTALL SELECT SPRING NO. 1 SEAT SHAFT SNAP RING
(a) Using a brass bar and a hammer, install the select spring No. 1 seat shaft snap ring.
3. INSTALL NO. 1 SHIFT LEVER INNER
(a) Install the No. 1 shift lever inner to the shift interlock plate.
4. INSTALL SHIFT INTERLOCK PLATE COVER
(a) Install the shift interlock plate cover to the shift interlock plate.
5. INSTALL NO. 1 SELECT SPRING SEAT
(a) Install the No. 1 select spring seat, No. 1 select return compression spring, and shift interlock plate to the shift and select lever shaft.
6. INSTALL NO. 2 SHIFT LEVER INNER
(a) Install the No. 2 shift lever inner, No. 2 select return compression spring and No. 2 select return spring seat to the shift and select lever shaft.
(b) Hold the shift and select lever in a vise using aluminum plates.
(c) Using a brass bar and a hammer, install the select seat snap ring to the shift and select lever shaft.
(d) Using a pin punch (5 mm) and a hammer, install the 2 shift inner lever slotted pins to the shift and select lever shaft.
Clearance A: 0.7 to 1.7 mm (0.0276 to 0.0669 inch)
Clearance B: -0.4 to 0.5 mm (-0.0157 to 0.0197 inch)
7. INSTALL SELECTING BELLCRANK NO. 2 BUSHING
(a) Coat the 2 selecting bellcrank No. 2 bushings with MP grease and install them to the No. 2 selecting bellcrank.
8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER
(a) Coat the No. 2 selecting bellcrank dust cover with MP grease and install it to the No. 2 selecting bellcrank.
9. INSTALL SELECTING BELLCRANK SUPPORT SUBASSEMBLY
(a) Install the selecting bellcrank support subassembly to the No. 2 selecting bellcrank.
(b) Install the No. 2 selecting bellcrank plate washer, washer, and nut.
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
10. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER
(a) Install the No. 1 selecting bellcrank dust cover to the No. 2 selecting bellcrank.
11. INSTALL CONTROL SHIFT LEVER BUSHING
(a) Install the control shift lever bushing to the No. 2 selecting bellcrank.