Part 1

ENGINE UNIT

COMPONENTS (Part 1):

COMPONENTS (Part 2):

COMPONENTS (Part 3):

COMPONENTS (Part 4):

COMPONENTS (Part 5):

DISASSEMBLY

1. REMOVE OIL FILLER CAP SUB-ASSEMBLY
(a) Remove the oil filler cap.

2. REMOVE OIL FILLER CAP GASKET
(a) Remove the oil filler cap gasket.

3. REMOVE VENTILATION VALVE SUB-ASSEMBLY
(a) Remove the ventilation valve.

4. REMOVE SPARK PLUG
(a) Remove the spark plugs.

5. REMOVE OIL FILTER SUB-ASSEMBLY
(a) Using SST, remove the oil filter.
SST 09228-06501

HINT: Place a container for oil to be drained before removing the oil filter.

6. REMOVE OIL FILTER UNION (w/o Oil Cooler)
(a) Using a 12 mm hexagon wrench, remove the union.

7. REMOVE OIL COOLER ASSEMBLY (w/ Oil Cooler)
(a) Remove the oil filter union, plate washer, nut, oil cooler and O-ring.
(b) Remove the union bolt.
8. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

9. REMOVE CYLINDER HEAD COVER GASKET
(a) Remove the cylinder head cover gasket.
10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

11. REMOVE CRANKSHAFT POSITION SENSOR
(a) Remove the wire harness clamp.
(b) Separate the wire harness from the wire harness clamp bracket.

12. REMOVE CAMSHAFT POSITION SENSOR
(a) Remove the bolt and sensor.
13. REMOVE CRANKSHAFT PULLEY
14. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
15. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY
16. REMOVE WATER PUMP PULLEY
17. REMOVE WATER PUMP ASSEMBLY

18. REMOVE OIL PAN DRAIN PLUG
(a) Remove the oil pan drain plug and gasket.
19. REMOVE OIL PAN SUB-ASSEMBLY
20. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

21. REMOVE TIMING CHAIN CASE OIL SEAL
(a) Using a screwdriver and a hammer, remove the oil seal.
22. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE
23. REMOVE TIMING CHAIN GUIDE
24. REMOVE CHAIN TENSIONER SLIPPER
25. REMOVE NO. 1 CHAIN VIBRATION DAMPER
26. REMOVE CHAIN SUB-ASSEMBLY
27. REMOVE CRANKSHAFT TIMING SPROCKET
28. REMOVE NO. 2 CHAIN SUB-ASSEMBLY

29. REMOVE KEYS
(a) Remove the 2 pulley set keys from the crankshaft.

30. REMOVE NO. 2 CAMSHAFT
(a) Using several steps, uniformly loosen and remove the 10 bearing cap bolts in the sequence shown in the illustration.
(b) Remove the 5 bearing caps.