Transmission Installation
AUTOMATIC TRANSAXLE ASSEMBLYCOMPONENTS (Part 1):
COMPONENTS (Part 2):
INSTALLATION
1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY
(a) Aligning the matchmarks on the transmission case and torque converter clutch assembly, engage the splines of the input shaft and turbine runner.
NOTICE: Do not push on the torque converter when aligning the matchmarks.
(b) Engage the splines of the stator shaft and stator while turning the torque converter clutch assembly.
HINT: Turn the torque converter clutch assembly approximately 180°.
(c) Turn the torque converter clutch assembly and align the matchmarks on the torque converter clutch assembly and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch assembly.
(d) Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).
(e) Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).
Standard: A + 1 mm (0.03937 in.) or more
NOTICE: Remember to subtract the thickness of the straight edge.
2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle to the engine with the 10 bolts.
Torque:
Bolt A 64 N*m (650 kgf*cm, 47 ft.*lbf)
Bolt B 46 N*m (470 kgf*cm, 34 ft.*lbf)
Bolt C 43 N*m (438 kgf*cm, 32 ft.*lbf)
(b) Apply a few drops of adhesive to 2 threads on the tip of the 6 torque converter clutch mounting bolts.
Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
NOTICE: First install the black colored bolt, and then the remaining 5 bolts.
(d) Install the exhaust pipe support bracket and flywheel housing under cover to the automatic transaxle with the 2 bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
3. INSTALL ENGINE MOUNTING BRACKET FRONT
(a) Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
4. INSTALL OIL COOLER INLET TUBE NO.1
(a) Temporarily install the oil cooler outlet tube No.1.
(b) Temporarily install the oil cooler inlet tube No.1.
(c) Using SST and a wrench, tighten the oil cooler inlet tube No.1.
SST 09023-12701
Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
5. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, tighten the oil cooler outlet tube No.1.
SST 09023-12701
Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
6. INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the oil filler tube.
(b) Install the oil filler tube to the automatic transaxle with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Install the oil cooler tube clamp with the bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(d) Connect the breather hose to the oil filler tube.
(e) Install the ATF level gauge.
7. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1
(a) Install the control cable bracket No.1 with the 2 bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
8. CONNECT CONNECTORS
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 transmission revolution sensor connectors.
9. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts (1).
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(b) Connect the connector (2).
(c) Connect the starter wire with the nut (3).
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
10. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
11. INSTALL WIRE HARNESS CLAMP
(a) Install the 4 clamps and 4 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
(b) Connect the wire harnesses to the clamps.
12. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.2
(a) Install the transmission control cable bracket No.2 with the bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
13. INSTALL LH FRONT DRIVE SHAFT ASSEMBLY
14. INSTALL RH FRONT DRIVE SHAFT ASSEMBLY
15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
16. RESET MEMORY
17. PERFORM INITIALIZATION
HINT: Some system need initialization when disconnecting the cable from the negative battery terminal.