Removal and Installation

REMOVAL

1. PREVENT GASOLINE FROM SPILLING OUT
2. DISCONNECT BATTERY NEGATIVE TERMINAL
3. REMOVE REAR SEAT CUSHION ASSEMBLY

4. REMOVE REAR FLOOR SERVICE HOLE COVER




a. Remove the rear floor service hole cover.
b. Disconnect the fuel pump connector.

5. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY




a. Remove the tube joint clip, and pull out the fuel pump tube.

NOTE:
- Check that there is no dirt around the fuel tube joint before this work and clean the dirt away.
- It is necessary to prevent mud or dirt from entering the connector. If mud or dirt gets in the connector, the O-rings may not seal properly.
- Do not use any tools in this work.
- Do not bend, kink or twist the nylon tube by force.
- After disconnecting, cover the fuel tube joint with a plastic bag.
- When the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube between fingers, and turn it carefully to release it. Disconnect the fuel tank tube.

6. REMOVE FUEL TANK VENT TUBE SET PLATE




a. Remove the 8 bolts and set plate.

7. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE




a. Pull out the fuel suction tube from the fuel tank.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bend.

b. Remove the gasket from the fuel suction tube.

INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE




a. Install a new gasket to the fuel suction tube.
b. Install the fuel suction tube.

NOTE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bend.

2. INSTALL FUEL TANK VENT TUBE SET PLATE




a. Align the mark of the set plate with the fuel suction tube.
b. Install the set plate with the 8 bolts.

Torque: 5.9 N.m (60 kgf.cm, 52 in.lbf)

3. CONNECT FUEL PUMP TUBE SUB-ASSEMBLY




a. Install the fuel pump tube with the tube joint clip.

NOTE:
- Check that there is no scratches or foreign objects on the connecting part.
- Check that the fuel tube joint is inserted securely.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tube joint is pulled off.

4. CONNECT BATTERY NEGATIVE TERMINAL
5. INSPECT FOR FUEL LEAK
6. INSTALL REAR FLOOR SERVICE HOLE COVER
7. INSTALL REAR SEAT CUSHION ASSEMBLY

8. PERFORM SYSTEM INITIALIZE
a. Some systems need initialization when disconnecting the battery terminal.