Disassembly and Reassembly
DISASSEMBLY1. REMOVE FUEL SUCTION SUPPORT No.2
a. Using a screwdriver with its tip wrapped with tape, disengage the 5 snap claws from the claw holes, and remove the fuel suction support.
NOTE: Do not damage the fuel suction support.
2. REMOVE FUEL PUMP CUSHION RUBBER
a. Remove the fuel pump cushion rubber from the fuel pump.
3. REMOVE FUEL SENDER GAUGE ASSEMBLY
a. Disconnect the fuel sender gauge connector.
b. Unlock the fuel sender gauge, and slide it to remove.
4. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY
a. Disconnect the fuel pump connector.
b. Using a screwdriver with its tip wrapped with tape, disengage the 4 snap claws from the claw holes, and pull out the fuel suction plate.
NOTE: Do not damage the fuel suction support.
5. REMOVE FUEL PUMP HARNESS
a. Disconnect the connector.
b. Using a screwdriver, pry out the fuel pump harness.
6. REMOVE FUEL PUMP
a. Pull out the fuel pump from the fuel tank fuel filter.
7. REMOVE FUEL PUMP FILTER
a. Using a screwdriver, pry out the clip.
b. Pull out the fuel pump filter from the fuel pump.
8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY
a. Pull out the fuel pressure regulator from the fuel tank fuel filter.
b. Remove the O-ring from the fuel pressure regulator.
REASSEMBLY
1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY
a. Apply a light coat of spindle oil or gasoline to a new O-ring, and install it to the fuel pressure regulator.
b. Push in the fuel pressure regulator to the fuel tank fuel filter.
2. INSTALL FUEL PUMP FILTER
a. Install the fuel pump filter with a new clip.
3. INSTALL FUEL PUMP
a. Apply a light coat of gasoline or grease to the O-ring of the fuel pump.
b. Push in the fuel pump to the fuel tank fuel filter.
4. INSTALL FUEL PUMP HARNESS
a. Install the fuel pump harness.
b. Connect the connector.
5. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
a. Install the fuel suction plate.
b. Connect the fuel pump connector.
6. INSTALL FUEL SENDER GAUGE ASSEMBLY
a. Slide the fuel sender gauge to engage with the claw.
b. Connect the fuel sender gauge connector.
7. INSTALL FUEL PUMP CUSHION RUBBER
a. Install the fuel pump cushion rubber to the fuel pump.
8. INSTALL FUEL SUCTION SUPPORT No.2
a. Install the fuel suction support No.2.