Removal and Replacement
Compressor And Magnetic Clutch:
COMPRESSOR AND MAGNETIC CLUTCH
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. REMOVE FAN AND GENERATOR V BELT
3. REMOVE GENERATOR ASSEMBLY
4. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE NO.1
a. Remove the bolt and disconnect the cooler refrigerant discharge hose No.1.
b. Remove the O-ring from the cooler refrigerant discharge hose No.1.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
a. Remove the bolt and disconnect the suction hose sub-assembly.
b. Remove the O-ring from the suction hose No.1.
NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
a. Disconnect the connector.
b. Remove the 4 bolts and compressor and magnetic clutch.
INSTALLATION
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
a. Install the compressor and magnetic clutch with the 4 bolts.
Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)
NOTE: Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.
b. Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring to the suction hose sub-assembly.
d. Install the suction hose sub-assembly to the compressor and magnetic clutch with the nut.
Torque:9.8 N.m (100 kgf.cm, 87 in.lbf)
3. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
a. Remove the attached vinyl tape from the hose.
b. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
c. Install the O-ring to the cooler refrigerant discharge hose No.1.
d. Install the cooler refrigerant discharge hose No.1 to the compressor and magnetic clutch with the nut.
Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)
4. INSTALL GENERATOR ASSEMBLY
5. INSTALL FAN AND GENERATOR V BELT
6. CHARGE REFRIGERANT
7. WARM UP ENGINE
8. INSPECT FOR REFRIGERANT LEAK