Rear

REAR BRAKE

COMPONENTS:

REMOVAL
1. REMOVE REAR WHEEL
2. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.





3. DISCONNECT FLEXIBLE HOSE
(a) Remove the union bolt and 2 gaskets from the disc brake cylinder assembly rear, then disconnect the flexible hose.





4. REMOVE DISC BRAKE CYLINDER ASSEMBLY REAR LH
(a) Remove the 2 cylinder slide pins and disc brake cylinder assembly rear.





5. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Using a screwdriver, remove the cylinder slide bush from the cylinder slide pin (lower).

HINT: Tape the screwdriver tip before use.

6. REMOVE DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Remove the 2 brake pads with the anti-squeal shims.

7. REMOVE ANTI SQUEAL SHIM KIT REAR
(a) Remove the 2 anti-squeal shims from each of the 2 brake pads.
(b) Remove the pad wear indicator plate from the inner pad.

8. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE
(a) Remove the pad support plate (No.1) from the cylinder mounting LH.

9. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE
(a) Remove the pad support plate (No.2) from the cylinder mounting LH.





10. REMOVE REAR DISC BRAKE BUSH DUST BOOT
(a) Remove the 2 bush dust boots from the cylinder mounting LH.





11. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH
(a) Remove the 2 bolts and cylinder mounting LH.

INSTALLATION





1. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH
(a) Install the cylinder mounting LH with the 2 bolts.
Torque: 62 N*m (630 kgf/cm, 46 ft. lbs.)





2. INSTALL REAR DISC BRAKE BUSH DUST BOOT
(a) Apply lithium soap base glycol grease to the sealing surface of 2 new bush dust boots.
(b) Install the 2 bush dust boots to the cylinder mounting LH.

3. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the pad support plate (No.1) to the cylinder mounting LH.

4. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the pad support plate (No.2) to the cylinder mounting LH.





5. INSTALL ANTI SQUEAL SHIM KIT REAR
(a) Apply disc brake grease to anti-squeal shim No.1 and No.4 and install them to each pad.

NOTICE:
^ When replacing worn pads, replace the antisqueal shims together with the pads.
^ Install the anti-squeal shims in the correct positions and directions.

(b) Install anti-squeal shim No.2 and No.3 to each pad.

NOTICE: Install the anti-squeal shims in the correct positions and directions.

(c) Install the pad wear indicator plate to the inner pad.

NOTICE: Install the pad wear indicator plate in the correct position and direction.

6. INSTALL DISC BRAKE PAD KIT REAR (PAD ONLY)
(a) Install the 2 brake pads with the anti-squeal shims.

NOTICE:
^ There should be no oil or grease on the friction surface of the pads and the disc.
^ Install the inner pad with indicator plate facing downward.





7. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH
(a) Apply lithium soap base glycol grease to a new cylinder slide bush.
(b) Install the cylinder slide bush to the cylinder slide pin (lower).





8. INSTALL DISC BRAKE CYLINDER ASSEMBLY REAR LH
(a) Apply lithium soap base glycol grease to the sliding part and the seal surfaces of the cylinder slide pins.
(b) Install the disc brake cylinder assembly rear with the 2 cylinder slide pins.
Torque: 43 N*m (440 kgf/cm, 32 ft. lbs.)





9. CONNECT FLEXIBLE HOSE
(a) Connect the flexible hose with the union bolt and 2 new gaskets.
Torque: 29 N*m (300 kgf/cm, 22 ft. lbs.)

NOTICE: Install the flexible hose lock securely in the lock hole in the disc brake cylinder assembly rear.

10. FILL RESERVOIR WITH BRAKE FLUID
11. BLEED BRAKE LINE
12. CHECK FLUID LEVEL IN RESERVOIR
13. INSPECT FOR FLUID LEAK
14. INSTALL REAR WHEEL
Torque: 103 N*m (1,050 kgf/cm, 76 ft. lbs.)