Rear

REAR BRAKE

COMPONENTS:

DISASSEMBLY





1. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the set ring and cylinder boot.

NOTICE: Do not damage the piston groove and cylinder groove.

HINT: Tape the screwdriver tip before use.





2. REMOVE REAR DISC BRAKE PISTON
(a) Place a shop rag or a piece of cloth between the piston and the disc brake cylinder.
(b) Use compressed air to remove the piston from the disc brake cylinder.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.





3. REMOVE PISTON SEAL
(a) Using a screwdriver, remove the piston seal from the brake cylinder.

NOTICE: Do not damage the inner cylinder and the cylinder groove.

HINT: Tape the screwdriver tip before use.

4. REMOVE REAR DISC BRAKE BLEEDER PLUG CAP
5. REMOVE REAR DISC BRAKE BLEEDER PLUG

REASSEMBLY
1. INSTALL REAR DISC BRAKE BLEEDER PLUG
2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal to the disc brake cylinder assembly rear.





4. INSTALL REAR DISC BRAKE PISTON
(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot to the piston.
(c) Install the piston to the disc brake cylinder assembly rear.

NOTICE: Do not install the piston forcibly in the cylinder assembly rear.





5. INSTALL CYLINDER BOOT
(a) Install the cylinder boot to the disc brake cylinder assembly rear.

NOTICE: Install the cylinder boot securely into the grooves of the cylinder and piston.

(b) Using a screwdriver, install a new set ring.

NOTICE:
^ Install the set ring securely into the grooves of the cylinder boot.
^ Do not damage the cylinder boot.

HINT: Tape the screwdriver tip before use.